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Summary of Contents for Avdel Genesis G1 71204
- Page 1 I n s t r u c t i o n M a n u a l O r i g i n a l I n s t r u c t i o n 7 1 2 0 4 To o l 7 1 2 0 3 To o l ®...
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Page 3: Table Of Contents
AND REMEDIES. ANY IMPLIED WARRANTY AS TO QUALITY, FITNESS FOR PURPOSE, OR MERCHANTABILITY ARE HEREBY SPECIFICALLY DISCLAIMED AND EXCLUDED BY AVDEL. Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice. -
Page 4: Safety Instructions
Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Avdel UK Limited. or their representatives, shall be the customer’s entire responsibility. Avdel UK Limited. will be pleased to advise upon any proposed modification. -
Page 5: Tool Specification
S p e c i f i c a t i o n s To o l S p e c i f i c a t i o n Air Pressure Minimum - Maximum 5-7 bar Free Air Volume Required @ 5.5 bar 1.2 litres Stroke... -
Page 6: Intent Of Use
R a n g e o f F a s t e n e r s ® nG1 is a hydro-pneumatic tool designed to place Avdel FASTENER SIZE ( breakstem fasteners at high speed making it ideal for batch or FASTENER 3 3.2 4.0 4.3 4.8 5 5.2... -
Page 7: Putting Into Service
P u t t i n g i n t o S e r v i c e A i r S u p p l y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and filtering systems on the main air supply. -
Page 8: Operating Procedure
P u t t i n g i n t o S e r v i c e O p e r a t i n g P ro c e d u r e • Ensure that the correct nose assembly suitable for the fastener is fitted. -
Page 9: Nose Assemblies
N o s e A s s e m b l i e s F i t t i n g I n s t r u c t i o n s I M P O R T A N T The air supply must be disconnected when fitting or removing nose assemblies. -
Page 10: Type '
7 12 1 0- 16 07 0 1 2.7 3 .3 … 0 3 9* *Complete tool part number 71203-00039 or ® AVDEL 1 / 8 7 12 1 0- 05 00 2 1 2.7 4 .8 … 0 3 9*... -
Page 11: Nose Tips Type
N o s e A s s e m b l i e s N o s e T i p s s e e F A S T E N E R N O S E T I P ( m m ) T Y P E 1 A be lo w NAME... -
Page 12: Jaw Spreader Housing
N o s e A s s e m b l i e s N o s e T i p s Jaw Spreader Housing To fit Nose Tip Type 2 or Nose Extension, the Male ‘T’ Adaptor 40 must be replaced with Jaw Spreader Housing 9*. •... -
Page 13: Accessories
A c c e s s o r i e s S t e m D e f l e c t o r The stem deflector is a very simple alternative to the standard stem collector and allows access in restricted areas. To replace the stem collector with the stem deflector proceed as follows: Preparing the Base Tool for use with Stem Deflector The air line must be disconnected before any servicing or dismantling. -
Page 14: Swivel Heads
A c c e s s o r i e s S w i v e l H e a d s I M P O R T A N T PRIOR to fitting a swivel head, the base tool must be adapted. See Preparing the Base Tool opposite. In contrast to nose assemblies part numbers of swivel heads do INCLUDE a nose tip as shown below. -
Page 15: Preparing The Base Tool For Straight And Right-Angle
A c c e s s o r i e s Preparing the Base Tool for Straight and Right-Angle Swivel Head A t t a c h m e n t • Disconnect the air supply. • Remove any nose assembly items. •... -
Page 16: Swivel Head Fitting Instructions
A c c e s s o r i e s The fitting and servicing procedures for both types of head are almost identical. Differences are clearly indicated. I M P O R T A N T PRIOR to fitting a swivel head, the base tool must be adapted. See Preparing the Base Tool page 15. The air supply must be disconnected when fitting or removing swivel heads. -
Page 17: Swivel Head Servicing Instructions
A c c e s s o r i e s S w i v e l H e a d S e r v i c i n g I n s t r u c t i o n s Swivel heads should be serviced at weekly intervals. -
Page 18: Servicing The Tool
S e r v i c i n g t h e To o l I M P O R T A N T Read Safety Instructions on page 4. The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained. -
Page 19: Molykote ® 55M Grease Safety Data
S e r v i c i n g t h e To o l M o l y k o t e ® 5 5 m G r e a s e S a f e t y D a t a First Aid SKIN: Flush with water. -
Page 20: Service Kit
S e r v i c i n g t h e To o l S e r v i c e K i t For an easy complete service, Avdel offers the complete service kit below. SERVICE KIT : 71210-99990 Spanners are specified in inches and across flats unless otherwise stated PART Nº... -
Page 21: Dismantling The Tool
S e r v i c i n g t h e To o l D i s m a n t l i n g t h e To o l Before dismantling the tool the oil must be emptied from it. •... -
Page 22: Pneumatic Piston Assembly
S e r v i c i n g t h e To o l P n e u m a t i c P i s t o n A s s e m b l y • Remove ‘ON/OFF’ Valve Assembly 53. •... -
Page 23: Rotary Valve
S e r v i c i n g t h e To o l R o t a r y Va l v e Dismantling • Using a 2mm pin punch (07900-00158) drive Trigger Pin 45 out and remove Trigger 32. •... -
Page 24: Common Parts
Common Par ts G e n e r a l A s s e m b l y o f C o m m o n P a r t s 7 1 2 0 3 - 0 2 0 0 0 a n d 7 1 2 0 4 - 0 2 0 0 0... -
Page 25: Parts List For Common Parts 71203-02000
Common Par ts P a r t s L i s t f o r C o m m o n P a r t s 7 1 2 0 3 - 0 2 0 0 0 a n d 7 1 2 0 4 - 0 2 0 0 0... -
Page 26: Stem Collector Bottles Removable And Fixed
S t e m C o l l e c t o r B o t t l e s R e m o v a b l e a n d F i x e d 7 1 2 0 3 To o l R e m o v a b l e 64 Ref see page 24 REMOVABLE STEM COLLECTOR BOTTLE ITEM... -
Page 27: Priming
P r i m i n g Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may have been reduced and fasteners are not now being fully placed by one operation of the trigger. -
Page 28: Priming Procedure
P r i m i n g P r i m i n g P ro c e d u r e I M P O R T A N T DISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE SPOOL 62. REMOVE NOSE ASSEMBLY OR SWIVEL HEAD COMPONENTS. - Page 29 † Page 16 if a swivel head is used instead of a nose assembly. Item numbers in bold refer to the general assembly drawing and parts list on pages 24 and 25. ® Other symptoms or failures should be reported to your local Avdel authorised distributor or repair centre.
- Page 30 D e c l a r a t i o n o f C o n f o r m i t y We, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LY declare under our sole responsibility that the product: Model nG1 Serial No.
- Page 31 N o t e s...
- Page 32 This document is for informational purposes only. Infastech makes no warranties, expressed or implied, in this document. Data shown is subject to change without prior notice as a result of continuous product development and improvement policy. Your local Avdel representative is at your disposal should you need to confirm latest information.
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