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Summary of Contents for Avdel 7555
- Page 1 I n s t r u c t i o n M a n u a l Pass onto user to read and keep for reference Threaded Insert Power Tool 07555 model...
- Page 2 AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which may be introduced after publication. For the latest information always consult Avdel. S P E C I F I C A T I O N S F O R T H E 0 7 5 5 5 T O O L...
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Page 3: Table Of Contents
O N T E N T S S A F E T Y General Specific to Type of Tool I N T E N T O F U S E General Tool Dimensions P U T T I N G I N T O S E R V I C E Air Supply Stroke Adjustment Operating Procedure... -
Page 4: General
RECOMMENDED AND SUPPLIED BY AVDEL. ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE, NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION. -
Page 5: Specific To Type Of Tool
In addition to the general safety rules opposite, the following specific safety points must also be observed: THE OPERATING PRESSURE SHALL NOT EXCEED 7 BAR - 100 LBF/IN DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT, OIL PLUG AND OIL BLEED SCREW IN PLACE. -
Page 6: General
Use the selection chart page 8 to select a complete tool. It is also possible to order the base tool only (part number 07555-00200) which will not be fitted with a nose assembly. For details of nose assemblies see pages 7 and 8. -
Page 7: Air Supply
U T T I N G I N T O S E R V I C E A I R S U P P L Y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and automatic oiling/filtering systems on the main air supply. -
Page 8: Stroke Adjustment
S T R O K E A D J U S T M E N T This adjustment is necessary to ensure optimum insert deformation. It is suggested, therefore, that a test plate with the same thickness and hole size as workpiece be used. If deformation is insufficient, the insert will rotate inside the application. -
Page 9: Fitting Instructions
Any worn or damaged part should be replaced by a new part. Particularly check for wear on drive screw. Assemble according to fitting instructions. * refers to items included in the Avdel service kit. For complete list see page 10. -
Page 10: Components
Nose tips vary in shape according to the insert type. Each nose assembly represents a unique assembly of components which can be ordered individually. All nose assemblies also include item 2 nose tip locknut (part number 07555-00901). Component numbers refer to the illustration on page 7. -
Page 11: Regular Servicing
E R V I C I N G T H E T O O L Regular servicing should be carried out and a comprehensive inspection performed annually or every 500000 cycles, whichever is sooner. I M P O R T A N T The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. -
Page 12: Service Kit
Grease used during tool maintenance can be ordered as a single item, the part number is shown in the service kit below. M O L Y L I T H I U M G R E A S E 3 7 5 3 S A F E T Y D A T A FIRE... -
Page 13: Maintenance
Using two combination spanners*, unscrew and remove pneumatic motor 1. Remove adaptor nut 3. Take care not to lose the push rod 64. Clean and inspect components and renew any worn or damaged items. Assemble in reverse order of dismantling. Lock screws 47 using ‘Loctite’ 222. * refers to items included in the Avdel service kit. For complete list see page 10. - Page 14 Lock nut 40 is screwed home until top face of the locknut is level with the top face of rod guide 23. Smear the last two threads (next to spanner flats) of rod guide 23, with ‘Loctite 222’. * refers to items included in the Avdel service kit. For complete list see page 10.
- Page 15 I M P O R T A N T Check the tool against daily and weekly servicing. Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. * refers to items included in the Avdel service kit. For complete list see page 10.
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Page 16: General Assembly & Parts List
GENERAL ASSEMBLY OF BASE TOOL 07555-00200 SCRAP VIEW OF TUBE & FAIRING ATTACHMENT PNEUMATIC MOTOR ASSEMBLY... -
Page 17: Parts List
07555-00715 PIN 07555-00702 SPRING 07555-00704 MOVEMENT PIVOT 07555-00701 LOCK NUT 07555-00706 PISTON 07555-00111 SCREW 07555-00707 SEAL 07555-00116 AIR MOTOR RUBBER CASING 07555-00705 SHIM ADJUSTMENT RING 07555-00501 OIL PLUG 07265-02004 SEAL 07555-00506 OIL SEAL WASHER 07555-00802 LOCK NUT 07555-00502 'O' RING... -
Page 18: Priming Oil Details
Top-up with priming oil to reset level. Replace oil seal washer 50 and oil plug 49 and fully tighten. It is necessary to fit the appropriate nose equipment and adjust the tool stroke prior to operating the tool. * refers to items included in the Avdel service kit. For complete list see page 10. -
Page 19: Fault Diagnosis Table
A U L T D I A G N O S I S Item numbers in bold refer to the general assembly and parts list pages 14 and 15. SYMPTOM POSSIBLE CAUSE REMEDY Pneumatic motor Air leak from motor Check for worn seals. Replace runs slowly Low air pressure Increase... - Page 20 Milan - date of issue M. Dellefave - Quality Manager World Headquarters: Avdel Systems Ltd, Mundells, Welwyn Garden City, Herts AL7 1EZ United Kingdom - Tel: (01707) 328161 Fax: (01707) 338828 Overseas Companies: Avdel Pty Ltd, 2263 Princes Highway, Mulgrave, Victoria 3170 Australia...
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