Related Manuals for Avdel Genesis 7537
Summary of Contents for Avdel Genesis 7537
- Page 1 I n s t r u c t i o n M a n u a l ® G e n e s i s 7 5 3 7 H y d ro - P n e u m a t i c P o w e r To o l...
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Page 3: Table Of Contents
AND REMEDIES. ANY IMPLIED WARRANTY AS TO QUALITY, FITNESS FOR PURPOSE, OR MERCHANTABILITY ARE HEREBY SPECIFICALLY DISCLAIMED AND EXCLUDED BY AVDEL. Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice. -
Page 4: Safety Rules
Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Avdel UK Limited. or their representatives, shall be the customer’s entire responsibility. Avdel UK Limited. will be pleased to advise upon any proposed modification. -
Page 5: Tool Dimensions
S p e c i f i c a t i o n s S p e c i f i c a t i o n f o r 0 7 5 3 7 To o l Air Pressure Minimum - Maximum 5-7 bar (70-100 lbf/in Free Air Volume Required... -
Page 6: Intent Of Use
I n t e n t o f U s e ® ® The pneumatic 07537 tool is a handheld lightweight tool designed to place Avdel speed fasteners (except ” Avlug ) making it ideal for batch or flow-line assembly in a wide variety of applications throughout all industries. -
Page 7: Putting Into Service
P u t t i n g i n t o S e r v i c e A i r S u p p l y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and filtering systems on the main air supply. -
Page 8: Mechanical Cursors
P u t t i n g i n t o S e r v i c e M e c h a n i c a l C u r s o r s SPRING TOOL LOADED END BARREL CURSOR NOSE JAWS... -
Page 9: Cursor
P u t t i n g i n t o S e r v i c e E n g l i s h C u r s o r IMPORTANT If fitted incorrectly, the cursor will not allow feeding of the fasteners. While the cursor will be fitted the correct way round when the tool is supplied, we recommend that you check its orientation before fitting the nose equipment. -
Page 10: Operating Procedure
P u t t i n g i n t o S e r v i c e L o a d i n g t h e To o l • Connect the air supply to the tool. • Open tail jaws 34 which grip the mandrel, by switching off the tail jaw switch (items 22 and 23). -
Page 11: Mandrel Follower Springs Identification And Orientation
P u t t i n g i n t o S e r v i c e MANDREL FOLLOWER SPRINGS IDENTIFICATION AND ORIENTATION FASTENER MANDREL/MANDREL FOLLOWER SPRING NOSE JAW MANDREL AND FASTENER ASSEMBLY SIZE NAME SIZE (SEE NOSE EQUIPMENT SECTION) MANDREL FOLLOWER SPRING MANDREL HEAD MANDREL... -
Page 12: Nose Assemblies
N o s e A s s e m b l i e s On speed fastening tools such as 0753 MkII type, the nose equipment always consists of three elements: a nose jaw, a mandrel and a mandrel follower spring. All three items are matched to the fastener being placed and to the hole size in the application. I M P O R T A N T To avoid complete dismantling of the tool it is essential to check the orientation of the cursor before fitting the nose equipment to the tool. -
Page 13: Selecting A Nose Jaw
N o s e A s s e m b l i e s S e l e c t i n g a N o s e J a w • List the name, size and material of the fastener to be placed. •... -
Page 14: Nose Jaw Selection - Imperial
N o s e A s s e m b l i e s N o s e J a w S e l e c t i o n - I m p e r i a l The ‘REF Nº’ column cross references with the ‘REF Nº’ columns in the mandrel section. It identifies both the mandrel and mandrel follower spring required for a particular nose jaw with a specific fastener. -
Page 15: Nose Jaw Selection - Metric
N o s e A s s e m b l i e s N o s e J a w S e l e c t i o n - M e t r i c NOSE JAW NOSE JAW REF. -
Page 16: Mandrels And Mandrel Follower Springs
Contact your Avdel. representative who will let you know what that figure is by measuring the broach load of your application with our calibrated measuring tool. These tools can also be purchased under part number 07900- 09080, supplied with all necessary information for testing. -
Page 17: Chobert ® And Grovit ® - Metric
N o s e A s s e m b l i e s Tables below left and right and over the next four pages list part numbers of all mandrels and mandrel follower springs available per fastener or group of fasteners, i.e. for Chobert ®... -
Page 18: Briv ® - Imperial
N o s e A s s e m b l i e s To find the correct part number of a mandrel for a particular application, read the instructions below after you have gathered the following information as per example alongside. Answers for the example are shown in grey italic. -
Page 19: Mandrel Head Types And 'P' Length
N o s e A s s e m b l i e s M a n d r e l H e a d Ty p e s a n d ‘ P ’ L e n g t h Mandrels for stainless steel Briv ®... -
Page 20: Avlug ® , Avsert ® , Avtronic ® And Rivscrew
N o s e A s s e m b l i e s ® ® ® ® A v l u g , A v s e r t , A v t ro n i c a n d R i v s c r e w - I m p e r i a l a n d M e t r i c For mandrel or mandrel follower spring selection, follow instructions on page 18. -
Page 21: Servicing The Tool
S e r v i c i n g t h e To o l Regular servicing should be carried out and a comprehensive inspection performed annually or every 500,000 cycles, whichever is sooner. I M P O R T A N T The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. -
Page 22: Molykote ® 55M Safety Data
S e r v i c i n g t h e To o l ® M o l y k o t e 5 5 m G r e a s e S a f e t y D a t a First Aid SKIN: Flush with water. -
Page 23: Service Kits
S e r v i c i n g t h e To o l S e r v i c e K i t s For all servicing we recommend the use of the following service kits. SERVICE KIT : 07900-05300 Spanners are specified in inches and across flats unless otherwise stated. -
Page 24: Maintenance
M a i n t e n a n c e Every 500,000 cycles the tool should be completely dismantled and new components should be used where worn, damaged or when ® recommended. All ‘O’ rings and seals should be renewed and lubricated with Molykote 55m grease for pneumatic sealing or ®... - Page 25 M a i n t e n a n c e D i s m a n t l i n g 0 7 5 3 7 - 0 0 2 0 0 TAIL JAW CYLINDER • Using an Allen Key*, remove one cap head Screw 5 ensuring that any trapped air in the tail jaw cylinder is exhausted. Remove the second cap head Screw 5.
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Page 26: General Assembly And Parts List 07537-00200
G e n e r a l A s s e m b l y o f 0 7 5 3 7 - 0 0 2 0 0 To o l... - Page 27 P a r t s L i s t f o r 0 7 5 3 7 - 0 0 2 0 0 To o l...
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Page 28: Priming
P r i m i n g Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger. O i l D e t a i l s ®... -
Page 29: Priming Procedure
P r i m i n g P r i m i n g P ro c e d u r e I M P O R T A N T DISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE 70. All operations should be carried out on a clean bench, with clean hands in a clean area. -
Page 30: Fault Diagnosis
Incorrect gap between fastener head Set gap to 1.5mm - 3mm ( ” - ”) time and nose jaws when loaded See ‘Loading the Tool’ Other symptoms or failures should be reported to your local Avdel authorised distributor or repair centre. - Page 31 D e c l a r a t i o n o f C o n f o r m i t y We, Avdel UK Limited; Watchmead Industrial Estate, Welwyn Garden City, Hertfordshire, AL7 1LY declare under our sole responsibility that the product: Model 07537 Serial No.
- Page 32 Change Note No. Date 05/012 MAR 05 05/260 JUNE 05 07900-00845 06/160 AUG 06 07/044 FEB 07 07/103 MAR 07 07/172 OCT 07 Avdel®, Avdel® SR, Avlug®, Avsert®, Avtronic®, Briv®, Chobert®, Grovit®, Rivscrew® are trademarks of Avdel UK Limited. www.avdel-global.com...
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