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Related Manuals for Avdel Genesis nG2 71214
Summary of Contents for Avdel Genesis nG2 71214
- Page 1 Request Info 1-800-453-1692 www.aboveboardelectronics.com...
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Page 3: Table Of Contents
AND REMEDIES. ANY IMPLIED WARRANTY AS TO QUALITY, FITNESS FOR PURPOSE, OR MERCHANTABILITY ARE HEREBY SPECIFICALLY DISCLAIMED AND EXCLUDED BY AVDEL. Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice. -
Page 4: Safety Instructions
Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Avdel UK Limited or their representatives, shall be the customer’s entire responsibility. Avdel UK Limited will be pleased to advise upon any proposed modification. -
Page 5: Specifications Specifications
S p e c i f i c a t i o n s To o l S p e c i f i c a t i o n Air Pressure Minimum - Maximum 5-7 bar Free Air Volume Required @ 5.5 bar 2.1 litres Stroke... -
Page 6: Intent Of Use
R a n g e o f F a s t e n e r s ® nG2 is a hydro-pneumatic tool designed to place Avdel FASTENER SIZE ( breakstem fasteners at high speed making it ideal for batch or FASTENER 3 3.2 4.0 4.3 4.8 5 5.2... -
Page 7: Putting Into Service
P u t t i n g i n t o S e r v i c e A i r S u p p l y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and filtering systems on the main air supply. -
Page 8: Operating Procedure
P u t t i n g i n t o S e r v i c e O p e r a t i n g P ro c e d u r e • Ensure that the correct nose assembly suitable for the fastener is fitted. -
Page 9: Nose Assemblies
N o s e A s s e m b l i e s F i t t i n g I n s t r u c t i o n s I M P O R T A N T The air supply must be disconnected when fitting or removing nose assemblies. -
Page 10: Nose Tips
… 0 3 9* Steel 3 / 16 07 49 8-0 14 01 1 2.7 4 .8 … 0 8 2 71213-20320 AVDEL ® 1 / 8 71 21 0-0 50 02 1 2.7 4 .8 … 0 3 9* 5 / 32 71 21 0-1 60 70 1 2.7... - Page 11 N o s e A s s e m b l i e s N o s e T i p s To fit Nose Tip Type 2 or Nose Extension, the ‘T’ Adaptor 41 must be replaced with Jaw Spreader Housing 9*. •...
- Page 12 N o s e A s s e m b l i e s N o s e T i p s To fit Nose Tips Type 2 remove Male ‘T’ Adaptor 41 and replace with Jaw Spreader Housing 9* and ‘O’ Ring 10*. F A S T E N E R N O S E T I P ( m m ) T Y P E 2...
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Page 13: Accessories
A c c e s s o r i e s S t e m D e f l e c t o r The stem deflector is a very simple alternative to the standard stem collector and allows access in restricted areas. To replace the stem collector with the stem deflector proceed as follows: Preparing the Base Tool for use with Stem Deflector The airline must be diconnected before any servicing or dismantling. -
Page 14: Straight Swivel Head Capability
A c c e s s o r i e s S w i v e l H e a d s I M P O R T A N T PRIOR to fitting a swivel head, the base tool must be adapted. See Preparing the Base Tool opposite. In contrast to nose assemblies part numbers of swivel heads do INCLUDE a nose tip as shown below. -
Page 15: Preparing The Base Tool For Right-Angle And Straight
A c c e s s o r i e s Preparing the Base Tool for Right-Angle and Straight Swivel Head A t t a c h m e n t • Disconnect the air supply. • Remove any nose assembly items. •... -
Page 16: Swivel Head Fitting Instructions
A c c e s s o r i e s The fitting and servicing procedures for both types of head are almost identical. Differences are clearly indicated. I M P O R T A N T PRIOR to fitting a swivel head, the base tool must be adapted. See Preparing the Base Tool opposite. The air supply must be disconnected when fitting or removing swivel heads. -
Page 17: Swivel Head Servicing Instructions
A c c e s s o r i e s S w i v e l H e a d S e r v i c i n g I n s t r u c t i o n s Swivel heads should be serviced at weekly intervals. -
Page 18: Servicing The Tool
S e r v i c i n g t h e To o l I M P O R T A N T Read Safety Instructions on page 4. The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained. -
Page 19: Molykote® 55M Grease Safety Data Molykote ® 55M Grease Safety Data
S e r v i c i n g t h e To o l M o l y k o t e ® 5 5 m G r e a s e S a f e t y D a t a First Aid SKIN: Flush with water. -
Page 20: Service Kit
S e r v i c i n g t h e To o l S e r v i c e K i t For an easy complete service, Avdel offers the complete service kit below. SERVICE KIT : 71210-99990 Spanners are specified in inches and across flats unless otherwise stated PART Nº... -
Page 21: Dismantling The Tool
S e r v i c i n g t h e To o l D i s m a n t l i n g t h e To o l Before dismantling the tool the oil must be emptied from it. •... -
Page 22: Pneumatic Piston Assembly
S e r v i c i n g t h e To o l P n e u m a t i c P i s t o n A s s e m b l y • Remove ‘ON/OFF’ Valve Assembly 62. •... -
Page 23: Rotary Valve
S e r v i c i n g t h e To o l R o t a r y Va l v e Dismantling • Using a 2mm pin punch (07900-00158) drive Trigger Pin 46 out and remove Trigger Assembly 33. •... -
Page 24: General Assembly Of Common Parts 71213 And 71214
Assy 41 12 40 58 2 71213-02000 Removable Stem Collector Bottle see page 26 B - B Suspension Ring 71214-02000 H - H Fixed Stem Collector Bottle 64 Assy see page 26 Assy 59 62 Assy Detail 'X' Assy 61 Assy 57 A - A 65 Assy... -
Page 25: Parts List For Common Parts 71213 And 71214
7 12 1 3 -0 2 0 0 0 an d 71 2 14 - 02 00 PAR T S L IS T These a re m in imu m rec o mmended levels o f sp ares based o n regular ser vic ing ITEM PART Nº... -
Page 26: Stem Collector Bottles Removable And Fixed
S t e m C o l l e c t o r B o t t l e s R e m o v a b l e a n d F i x e d 7 1 2 1 3 To o l R e m o v a b l e 91 Ref see page 24 REMOVABLE STEM COLLECTOR BOTTLE ITEM... -
Page 27: Priming
P r i m i n g Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may have been reduced and fasteners are not now being fully placed by one operation of the trigger. O i l D e t a i l s ®... -
Page 28: Priming Procedure
P r i m i n g P r i m i n g P ro c e d u r e I M P O R T A N T DISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE 62. REMOVE NOSE ASSEMBLY OR SWIVEL HEAD COMPONENTS. - Page 29 † Page 16 if a swivel head is used instead of a nose assembly. Item numbers in bold refer to the general assembly drawing and parts list on pages 24 and 25. ® Other symptoms or failures should be reported to your local Avdel authorised distributor or repair centre.
- Page 30 D e c l a r a t i o n o f C o n f o r m i t y We, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LY declare under our sole responsibility that the product: Model nG2 Serial No.
- Page 32 , Viking and Viking 360 are trademarks of Avdel UK Ltd. Infastech™ and Our Technology, Your Success™ are trademarks of Infastech Intellectual Properties Pte Ltd. The names and logos of other companies mentioned herein may be trademarks of their respective owners. This document is for informational purposes only. Infastech makes no warranties, expressed or implied, in this document.
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