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Summary of Contents for Avdel 0749 MkII type
- Page 1 I n s t r u c t i o n M a n u a l Pass onto user to read and keep for reference Request Info 1-800-453-1692 www.aboveboardelectronics.com Hydro-Pneumatic Power Tool 0749 MkII type 07498 - 07494 - 07495...
- Page 2 AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which may be introduced after publication. For the latest information always consult Avdel. S P E C I F I C A T I O N S F O R...
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Page 3: Table Of Contents
O N T E N T S General Specific to Type of Tool General 07498 Tool Dimensions / Selection 07494 Tool Dimensions / Selection 07495 Tool Dimensions / Selection Air Supply Operating Procedure Accessories 07498 Fitting/Servicing/Components 10-11 07494 Fitting/Servicing/Components 12-13 07495 Fitting/Servicing/Components 12-13 Regular Servicing - Service Kit... - Page 4 RECOMMENDED AND SUPPLIED BY AVDEL. ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE, NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.
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Page 5: General
In addition to the general safety rules opposite, the following specific safety points must also be observed: THE OPERATING PRESSURE SHALL NOT EXCEED 7 BAR - 100 LBF/IN DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE. 07494 AND 07495 TOOLS SHOULD NOT BE OPERATED IF THE GUARD IS DAMAGED IN ANY WAY. -
Page 6: General
N T E N T O F U S E The hydro-pneumatic 0749 type tool is designed to place Avdel breakstem rivets at high speed making it ideal for batch or flow-line assembly in a wide variety of applications throughout all industries. - Page 7 07498 - FIXED NOSE ASSEMBLY The 07498 is fitted with a fixed straight nose assembly suitable where access is unrestricted. Use the selection chart below and oppo- site to select a complete 07498 tool which will include the correct nose assembly for a selected fastener.
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Page 8: Tool Selection
.150 07345-03200 07494-00006 Standard Steel .301 .165 07494-04000 07494-00036 Standard " Stainless Steel .200 .050 07494-03400 07494-00023 AVDEL " Al. Alloy Standard .200 .046 07345-03300 07494-00014 Snap head Standard Al. Alloy Oversize .200 .046 07494-03600 07494-00017 & 100∞ csk Standard Stainless Steel .200... - Page 9 .150 07346-03200 07495-00006 Standard Steel .301 .165 07495-03500 07495-00036 " Stainless Steel Standard .200 .050 07495-03400 07495-00023 AVDEL " Standard Al. Alloy .200 .046 07346-03300 07495-00014 Snap head Standard Al. Alloy Oversize .200 .046 07495-03600 07495-00017 & 100∞ csk Stainless Steel Standard .200...
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Page 10: Air Supply
A I R S U P P L Y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and automatic oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure maximum tool life and minimum tool maintenance. -
Page 11: Accessories
A C C E S S O R I E S Three different accessories are available to make the connection to your air supply: 1/4” BSP TO FIT 6.4 mm (1/4”) BORE PIPE 1/4” BSP L = 137 cm 1/4” BSP You may want to consider two more accessories to improve efficiency. - Page 12 O S E A S S E M B L I E S There are three types of nose assemblies which are used with the 0749 type of tooling and thus three models 07498, 07494 and 07495. If you have purchased a complete tool, it will already be fitted with the correct nose assembly for your fastener. It is essential that the correct nose assembly is fitted prior to operating the tool.
- Page 13 The upper table lists all nose assemblies with a long nose casing and the lower table all those with a short nose casing. Each nose assembly represents a unique assembly of components which can be ordered individually. Component numbers refer to the illustration on the opposite page.
- Page 14 As described on pages 6 and 7 the fitting of a straight swivel nose assembly to a 07494-00200 base tool will create a 07494 tool model and the fitting of a right-angle swivel nose assembly to the same base tool will create a 07495 tool model. Because there are few differences between the two nose assemblies, the fitting and servicing procedures are almost identical.
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Page 15: Servicing Instructions
SERVICING INSTRUCTIONS Nose assemblies should be serviced at weekly intervals. Item numbers refer to both illustrations on page 12. Remove the complete nose assembly using the reverse proce- dure to the ‘Fitting instructions’. If guard 1 is at all damaged it must be replaced by a new one. Any worn or damaged parts should be replaced. -
Page 16: Maintenance
E R V I C I N G T H E T O O L Regular servicing should be carried out and a comprehensive inspection performed annually or every 500000 cycles, whichever is sooner. I M P O R T A N T The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. -
Page 17: Maintenance
For all servicing we recommend the use of the service kit below (part number 07900-04980) supplied in its own plastic case. SERVICE KIT SERVICE KIT (Continued) ITEM PART Nº DESCRIPTION Nº OFF ITEM PART Nº DESCRIPTION Nº OFF 07900-00004 RIGHT ANGLE CIRCLIP PLIERS 07001-00092 SOCKET HEAD CAP SCREW 10 UNC X 2"... - Page 18 Unscrew end cap 53 and remove together with pin tail deflector 54 (remove stem catcher unit if fitted). Grip spring compression tool* in a vice and compress spring 6, applying the clamp screw ball end to cylinder end plug 8 or stem catcher adaptor 52 depending on tool model.
- Page 19 I M P O R T A N T Check the tool against daily and weekly servicing. Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. * refers to items included in the Avdel service kit. For complete list see page 15.
- Page 21 Spare are minimum recommended levels. 07498-00200 PARTS LIST 07494-00200 PARTS LIST ITEM PART N ¼ DESCRIPTION QTY SPARES ITEM PART N ¼ DESCRIPTION QTY SPARES 07498-02300 HEAD & HANDLE ASSY 07494-01400 HEAD & HANDLE ASSY 07003-00245 ROD SEAL 07003-00245 ROD SEAL ●...
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Page 22: General Assembly & Parts List
R I M I N G Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be reduced and rivets are not fully placed by one operation of the trigger. O I L D E T A I L S The recommended oil for priming is Hyspin VG32 available in 0.5l (part number 07992-00002) or one gallon containers (part number... - Page 23 ➝ Empty and ensure bottle never exceeds half full. ➝ Collector bottle too full. Engineered Fastening and Assembly Systems Declaration of Conformity Avdel UK Limited, Mundells, Welwyn Garden City, Herts, AL7 1EZ declare under our sole responsibility that the product type 0749 Serial Nº...
- Page 24 Tel: +82 31 798 6340 Email: info@acument.com.au Email: AvdelDeutschland@acument.com Fax: +82 31 798 6342 Email: info@acumentkorea.com CANADA ITALY Avdel Canada, a Division of Acument Avdel Italia S.r.l. SPAIN Canada Limited Viale Lombardia 51/53 Avdel Spain S.A. 87 Disco Road 20047 Brugherio (MI)
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