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Summary of Contents for Avdel 07557
- Page 1 I n s t r u c t i o n M a n u a l Pass onto user to read and keep for reference Threaded Insert Power Tool 07557...
- Page 2 AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which may be introduced after publication. For the latest information always consult Avdel. S P E C I F I C A T I O N S F O R...
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Page 3: Table Of Contents
O N T E N T S S A F E T Y General Specific to 07557 Tool I N T E N T O F U S E General Tool Dimensions / Selection P U T T I N G I N T O S E R V I C E... -
Page 4: General
RECOMMENDED AND SUPPLIED BY AVDEL. ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE, NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION. -
Page 5: Specific To 07557 Tool
In addition to the general safety rules opposite, the following specific safety points must also be observed: THE OPERATING PRESSURE SHALL NOT EXCEED 8 BAR - 120 LBF/IN DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE. WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST FASTENER PROJECTION, SHOULD A FASTENER BE PLACED ‘IN AIR’. -
Page 6: General
N T E N T O F U S E The pneumatic 07557 type tool is designed to place Avdel threaded inserts at high speed making it ideal for batch or flow-line assembly in a wide variety of applications throughout all industries. -
Page 7: Tool Selection
5.75 Dimensions shown in bold are millimetres. Other dimensions are in inches. 7557 TOOL SELECTION NOSE (see drawing above for A & B) UNSET COMPLETE INSERT TORQUE Ø CLUTCH PART Nº TOOL PART Nº NAME & SERIES SETTING (lbf ins) A (mm) B (mm) A (in) B (in) -
Page 8: Air Supply
U T T I N G I N T O S E R V I C E A I R S U P P L Y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and automatic oiling/filtering systems on the main air supply. -
Page 9: Clutch Adjustment - Accessories
C L U T C H A D J U S T M E N T This is necessary to ensure optimum insert deformation. If deformation is insufficient (clutch torque too low) the insert will rotate in the application. If deformation is excessive (clutch torque too high) thread distortion and possibly drive screw fracture will occour. For details on how to adjust the clutch refer to the maintenance instructions referring to the clutch on page 12. -
Page 10: Fitting/Servicing/Components
O S E A S S E M B L I E S Nose assemblies are specifically designed for each size and type of insert used with the 07557 type of tooling. If you have purchased a complete tool, it will already be fitted with the correct nose assembly for your insert. - Page 11 07443-08002 07443-09940 07443-09960 07001-00079 07443-08805 07007-00081 07007-00078 07443-03110 07430-01110 07443-08002 07443-09988 07001-00084 07443-08805 07007-00081 07007-00078 07443-03110 07430-01808 07443-08002 07528-07085 07001-00256 07557-08985 07007-00080 07007-00077 07521-08808 07521-08806 07443-08001 07001-00100 07552-06810 07007-00082 07007-00079 07430-01810 07443-08003 07552-08810 03212-00800 07552-09180 07552-09548 07001-00336 07552-07704 07007-00080 07007-00077...
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Page 12: Regular Servicing
E R V I C I N G T H E T O O L Regular servicing should be carried out and a comprehensive inspection performed annually or every 200000 cycles, whichever is soonest. I M P O R T A N T The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. -
Page 13: Maintenance
FITTING NEW REVERSE CONTROL RODS REAR OF TOOL LONG PUSH ROD NEEDLE ROLLER SHORT PUSH ROD 0.4mm(.015’) RAD 37.85mm/38.1mm OR 45° CHAMFER (1.49”)/(1.5”) For lubricating internal tool parts other than those described previously, use Moly Lithium Grease EP3753 (part number 07992-00020) M O L Y L I T H I U M G R E A S E... - Page 14 CLUTCH ■ Place tool handle and bush assembly 1 in vice fitted with soft jaws. ■ Unscrew clutch housing 35 (left hand thread) and remove bush 38 from clutch housing. ■ Withdraw clutch assembly, taking care not to bend push rod 30. ■...
- Page 15 FRONT GEAR ASSEMBLY (previously removed from handle assembly). ■ Hold ring gear 44 and tap out internal assembly from front end. ■ Remove two bearings 25 and spacer 46 from planet gear spindle 45. ■ Tap out two shafts 47 and remove two planet gears 48 and bearings 27 from planet gear 48. ■...
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Page 18: Fault Diagnosis Table
A U L T D I A G N O S I S F A U L T D I A G N O S I S T A B L E SYMPTOM POSSIBLE CAUSE REMEDY ➝ Worn thrust bearing or thrust washers ➝... - Page 19 Engineered Fastening and Assembly Systems Declaration of Conformity Avdel UK Limited, Mundells, Welwyn Garden City, Herts, AL7 1EZ declare under our sole responsibility that the product type 07557 Serial Nº ..........to which this declaration relates is in conformity with the following standards or other formative documents...
- Page 20 Tel: +82 31 798 6340 Email: info@acument.com.au Email: AvdelDeutschland@acument.com Fax: +82 31 798 6342 Email: info@acumentkorea.com CANADA ITALY Avdel Canada, a Division of Acument Avdel Italia S.r.l. SPAIN Canada Limited Viale Lombardia 51/53 Avdel Spain S.A. 87 Disco Road 20047 Brugherio (MI)
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