1. Manuals
  2. Brands
  3. Horizon Fitness Manuals
  4. Paper Cutters
  5. Horizon PC-45
  6. Instruction manual

Horizon Fitness Horizon PC-45 Instruction Manual

Mybinding standard pc-45 paper cutter instruction manual
Hide thumbs
Table of Contents

Advertisement

Quick Links

Standard PC-45
Paper Cutter
Instruction Manual
Provided By
http://www.MyBinding.com
http://www.MyBindingBlog.com

Advertisement

Table of Contents
loading

Related Manuals for Horizon Fitness Horizon PC-45

Summary of Contents for Horizon Fitness Horizon PC-45

  • Page 1 Standard PC-45 Paper Cutter Instruction Manual Provided By http://www.MyBinding.com http://www.MyBindingBlog.com...

  • Page 3: Important Information

    PC-45 PAPER CUTTER Important Information - This manual is designed to help you to install, operate and maintain Paper Cutter, PC-45. Read, understand and keep this manual in a safe and convenient place. - Do not operate PC-45 until you read and understand the instructions in this manual. - Horizon International Inc.

  • Page 4: Safety Precautions

    Safety Precautions - The signal word WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. - The signal word CAUTION indicates a potentially hazardous situation which, if not avoided, may result in damage on machines. It may also be used to alert against unsafe practices.

  • Page 5: Table Of Contents

    CONTENTS Important Information .................... I Safety Precautions ....................II 1. Before You Begin 1-1 Purpose of PC-45 ....................2 1-2 Specifications ...................... 2 1-3 Machine Descriptions ..................3 1-3-1 Safety Functions ..................... 3 1-3-2 Main Parts Descriptions ................. 4 1-4 Accessories ......................5 1-5 Consumables ......................
  • Page 6 5. Troubleshooting 5-1 Cut Sheets Are Not Square ................22 5-2 Cut Surface Has Diagonal Lines ..............23 5-3 Sheets Are Not Cut Equally ................23 5-4 Sheets Are Not Cut Even After the Power Is Turned On ......24 6.

  • Page 7: Before You Begin

    1. Before You Begin 1. Before You Begin 1-1 Purpose of PC-45 ..................2 1-2 Specifications ................... 2 1-3 Machine Descriptions ................3 1-4 Accessories ....................5 1-5 Consumables .................... 6...

  • Page 8: Purpose Of Pc-45

    1. Before You Begin 1-1 Purpose of PC-45 Horizon PC-45 is a machine for cutting printed sheets, wrapping paper, writing paper, or booklets. 1-2 Specifications Model PC-45 Maximum Cutting Width 446 mm (17.5") Maximum Lift Height (Clamp Opening) 70 mm (2.7") Maximum Cutting Depth 450 mm (17.7")

  • Page 9: Machine Descriptions

    1. Before You Begin 1-3 Machine Descriptions 1-3-1 Safety Functions Front Cover Standby Button Key Switch Cut Button B Knife works when cut buttons A and B are pressed at the same time. Knife stops immediately when either cut button A or B is released.

  • Page 10: Main Parts Descriptions

    1. Before You Begin 1-3 Machine Descriptions 1-3-2 Main Parts Descriptions Clamper Hand Wheel This wheel is used to raise/lower clamper. Knife Counter Clamper This clamper presses sheets not to move during cutting. Back Gauge Locking Screw This screw locks the back gauge not to move after the back gauge is fit to position cutting width.

  • Page 11: Accessories

    1. Before You Begin 1-4 Accessories Spanner 30 mm 1 pc Spare Knife and Knife Case 1 pc Knife Holder 2 pcs Box Wrench 1 pc Adjust Bar 1 pc Allen Wrench 3mm, 4 mm, 6mm, 8mm 1 pc each Ground Wire 1 pc Tool Box...

  • Page 12: Consumables

    1. Before You Begin 1-5 Consumables Spare Knife C-45 Cutting Stick (M007407-02)

  • Page 13: Safety Function Check

    2. Safety Function Check 2. Safety Function Check 2-1 Check on Table ..................8 2-2 Check on Power ..................8 2-3 Check on Safe Functions ................. 9...

  • Page 14: Check On Table

    2. Safety Function Check 2-1 Check on Table Table must be clean. Check that trimmings, adhesive, or grease is not on table. NOTE - Clean table referring to "4-3 Cleaning table" if table is dirt. Table 2-2 Check on Power Check that power turns on.

  • Page 15: Check On Safe Functions

    2. Safety Function Check 2-3 Check on Safe Functions WARNING - Do not put your hands under knife while power is on. - Assign only "ONE" operator to oper- ate PC-45. If your PC-45 do not work as shown in this book, ask your local dealer to fix the PC-45.

  • Page 16: Check On Automatic Return Of Knife

    2. Safety Function Check 2-3 Check on Safe Functions 2-3-3 Check on Automatic Return of Knife Check that knife at bottom position returns to Knife home position automatically and then stops. Press cut buttons A and B at the same time.

  • Page 17: Check On Unworkable Knife With One Hand

    2. Safety Function Check 2-3 Check on Safe Functions 2-3-5 Check on Unworkable Knife with One Hand Check that knife work only when both cut buttons A and B are pressed at the same time. Knife Check that knife does not work by press- ing only cut button A.
  • Page 18 2. Safety Function Check...

  • Page 19: Operation Procedure

    3. Operation Procedure 3. Operation Procedure 3-1 Operation Procedure ................14...

  • Page 20: Operation Procedure

    3. Operation Procedure 3-1 Operation Procedure This section shows how to operate PC-45. WARNING - Do not put your hands under knife while power is on. - Assign only "ONE" operator to oper- ate PC-45. - It is dangerous to remain knife on half position for fear of cutting hands or fingers.
  • Page 21 3. Operation Procedure 3-1 Operation Procedure Sheets Open front cover and pile sheets on table. Square-up sheets with back gauge and side gauge. Back Gauge Side Gauge Clamper Hand Wheel Turn clamper hand wheel, and clamper will press sheets to fix them. NOTE - Be careful not to shift sheets when fixing sheets.
  • Page 22 3. Operation Procedure 3-1 Operation Procedure Front Cover Make sure knife has returned to home position after cutting. Release your hands from cut buttons. Turn off power with key switch. Open front cover and remove trimmings on table. Trimmings Clamper Hand Wheel Loosen clamper hand wheel by turning it counterclockwise.

  • Page 23: After Cutting

    4. After Cutting 4. After Cutting 4-1 Original Condition .................. 18 4-2 Power off ....................18 4-3 Cleaning Table ..................19...

  • Page 24: Original Condition

    4. After Cutting 4-1 Original Condition Clamper must be lowered to the bottom after finishing operation. Lower clamper to the bottom by turning Clamper Hand Wheel clamper hand wheel clockwise. If knife remains on half way, press cut button A and B separately with the interval of 0.5 seconds or more to return the knife to the home position.

  • Page 25: Cleaning Table

    4. After Cutting 4-3 Cleaning Table Clean table after operating PC-45. Make sure power is off. Key Switch E R B C U T T P O W O F F Clamper Hand Wheel Lower clamper to the bottom by turning clamper hand wheel clockwise.
  • Page 26 4. After Cutting...

  • Page 27: Troubleshooting

    5. Troubleshooting 5. Troubleshooting 5-1 Cut Sheets Are Not Square ..............22 5-2 Cut Surface Has Diagonal Lines ............23 5-3 Sheets Are Not Cut Equally..............23 5-4 Sheets Are Not Cut Even After the Power Is Turned On ....24...

  • Page 28: Cut Sheets Are Not Square

    5. Troubleshooting 5-1 Cut Sheets Are Not Square (Cause) Back gauge is not parallel to knife. Length A and B is different. (Remedy) Tools: 1. Wrench 5 mm 2. Wrench 4 mm Back Gauge Fix Screws Turn off power with key switch. Remove transparent cover in back gauge section.

  • Page 29: Cut Surface Has Diagonal Lines

    5. Troubleshooting 5-2 Cut Surface Has Diagonal Lines (Cause) Knife is worn or nicked. Cut Sheets (Remedy) Replace knife with new one referring to "6-2 Knife Replacement". Surface Line 5-3 Sheets Are Not Cut Equally (Cause 1) Clamper presses sheets too strongly or Clamper knife moves forward slightly as knife moves down.

  • Page 30: Sheets Are Not Cut Even After The Power Is Turned On

    5. Troubleshooting 5-4 Sheets Are Not Cut Even After the Power Is Turned On (Cause) Standby Button The Standby button is not pressed. (Remedy) Press the Standby button.

  • Page 31: Maintenance

    6. Maintenance 6. Maintenance 6-1 Cutting Stick Replacement ..............26 6-2 Knife Replacement .................. 28 6-3 Knife Height Adjustment ................ 34 6-4 Cutting Depth Balance Adjustment ............35 6-5 Test Cutting ....................36 6-6 Lubrication (Monthly) ................37...

  • Page 32: Cutting Stick Replacement

    6. Maintenance 6-1 Cutting Stick Replacement When the groove on cutting stick gets deep, last sheet is left uncut or torn off. Replace cutting stick with new one. WARNING - Do not touch knife. Otherwise you may be injured. NOTE Key Switch - If knife remains on half way, press cut button A and B separately with the interval of...
  • Page 33 6. Maintenance 6-1 Cutting Stick Replacement Replace face of cutting stick with new one. Cutting Stick NOTE - One face of cutting stick provides two work- Two Lines on One Face ing line. Replace face with another new face after both two lines on the same face are used.

  • Page 34: Knife Replacement

    6. Maintenance 6-2 Knife Replacement This section shows how to replace knife. CAUTION - Replace knife in the following conditions; - When some sheets are left uncut, 1. Some sheets are left uncut. knife does not need to be replaced by 2.
  • Page 35 6. Maintenance 6-2 Knife Replacement Knife Securing Bolts Turn on power with key switch. Press cut buttons A and B to lower knife until all four knife securing bolts appear. NOTE - Do not lower knife too low. Otherwise knife cannot be removed.
  • Page 36 6. Maintenance 6-2 Knife Replacement Loosen the rest of two knife securing bolts with box wrench. Remove knife securing bolts with box wrench turning knife holder clockwise not to fall knife. Slide knife to the left and remove it slowly. Knife Securing Bolts WARNING - Knife may cause serious injury if you...

  • Page 37: Knife Installation

    6. Maintenance 6-2 Knife Replacement 6-2-2 Knife Installation This section shows how to install knife. WARNING - Wear gloves when knife is replaced. - Be careful of knife. Do not touch knife directly. - Knife may cause serious injury. - Be careful of removed knife. Do not put it on unstable place with knife bare.
  • Page 38 6. Maintenance 6-2 Knife Replacement Knife Holders Fasten two knife holders in center two holes in the right drawing. NOTE - Be careful not to mistake the right side of The Right Side of knife. Knife WARNING - Fastening knife holder insufficiently may cause knife to fall and severe injury to operators as a result.
  • Page 39 6. Maintenance 6-2 Knife Replacement Close front cover. Standby Button Knife Turn on power with key switch. Press the Standby button. - Check that the Standby button lights. Key Switch Cut Button B Cut Button A Press cut button A and B separately with the interval of 0.5 seconds or more to return the knife to the home position.

  • Page 40: Knife Height Adjustment

    6. Maintenance 6-3 Knife Height Adjustment 6-3-1 Cutting Depth Adjustment Cutting depth must be adjusted after knife replacement. WARNING - Operating PC-45 before cutting depth is adjusted may cause some troubles. Turn clamper hand wheel to lower pres- sure. Unplug power cord. Knife Adjust Cover Open knife adjust cover.

  • Page 41: Cutting Depth Balance Adjustment

    6. Maintenance 6-4 Cutting Depth Balance Adjustment Cutting depth balance adjustment is required when cutting pressure is not the same in left and right sides. Left Adjustment Section Cover WARNING - Handle knife with utmost care. Do not touch knife. CAUTION - After adjusting cutting depth balance, knife height adjustment is required in...

  • Page 42: Test Cutting

    6. Maintenance 6-5 Test Cutting Check on knife cutting condition. WARNING - Do not put your hands and fingers under knife. Otherwise you may be injured seriously. - Do not put your hands under knife while power is on. - Assign only "ONE" operator to oper- ate PC-45.

  • Page 43: Lubrication (Monthly)

    6. Maintenance 6-6 Lubrication (Monthly) Lubricate the following sections to maintain PC-45 in the best condition. Cutting Stick Turn on power with key switch. Knife Standby Button Press the Standby button. - Check that the Standby button lights. Turn clamper hand wheel to lower clamper to the surface of table.
  • Page 44 6. Maintenance 6-6 Lubrication (Monthly) Open knife adjust cover and apply grease on driving and rotating section. (Arrow marks) Knife Adjust Cover Close knife adjust cover. Turn on power with key switch. Press cut button A and B separately with the interval of 0.5 seconds or more to return the knife to the home position.

  • Page 45: Installation

    7. Installation 7. Installation 7-1 Installation ....................40...

  • Page 46: Installation

    7. Installation 7-1 Installation Place PC-45 properly according to its ma- chine dimensions. Clamper Hand Wheel WARNING - PC-45 weighs about 160 kg/332 lb totally. Move it with utmost care. - Do not grip back gauge handle or clamper hand wheel when PC-45 is moved because serious injury may be caused and back gauge and clamper may lack in precision.
  • Page 47 7. Installation 7-1 Installation Assembling the pedestal for PC-45. Insert one end of the prop (3 pcs) into the large holes at the right leg and fix the props with the spring washers and the Top Panel Top Lid hexagon head bolts with using of the supplied box wrench.
  • Page 48 7. Installation 7-1 Installation Place PC-45 on the stand in correct direc- tion. Clamper Hand Wheel NOTE - Make sure PC-45 is not placed on hook. Install clamper hand wheel. Install back gauge handle. Back Gauge Handle Connect ground wire. (Contact electrical appliance store.) Ground Terminal Plug power plug into outlet.

Table of Contents