Operation - Carrier Infinity ICS 58MVC 100 Series Installation Instructions Manual

Direct vent 4-way multipoise condensing gas furnace
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PROPERTY
DAMAGE
Failure
to follow
this
caution
may
result
in property
damage.
Local
codes may require
a drain pan under
entire furnace
and condensate
trap when
a condensing
furnace
is used in
an attic application
or over a finished
ceiling.
NOTE:
In Canada, installations shall be in accordance with
current NSCNGPIC and/or local codes.
Condensate
Trap Location
The condensate trap nmst be removed from the factory-installed
blower
shelf location
and relocated
in selected
application
location as shown in Fig. 2 or 11.
To relocate condensate
trap from the blower shelf to desired
location, perform the following:
1. Remove three tubes connected to condensate trap.
2. Remove trap from blower shelf by gently pushing tabs in-
ward and rotating trap.
3. Remove casing hole filler cap from casing hole. (See Fig.
2 or 11.)
4. Install casing hole filler cap (factory-supplied
in loose
parts bag) into blower shelf hole where trap was removed.
CARBON
MONOXIDE
POISONING
HAZARD
Failure to follow this warning
could result in personal
injury or death.
Casing hole filler cap must be installed in blower shelf hole
when condensate trap is relocated to prevent
combustion
products being drawn in from appliances in the equipment
room.
5, Install
condensate
trap into left-hand
side casing
hole by
inserting
tube connection
stubs
through
casing
hole and
rotating
until tabs snap into locking
position.
6. Fill unused
condensate
trap casing holes with plastic filler
caps (factory-supplied
in loose parts bag).
Condensate
Trap _bing
NOTE:
See Fig. 11 or tube routing
label on main furnace
door
to check for proper
connections.
1. Collector
Box Drain Tube
a. Install
drain
tube coupling
(factory-supplied
in loose
parts bag) into collector
box drain tube (blue label) which
was previously
connected
to condensate
trap.
b. Connect
large diameter
drain tube and clamp (factory-
supplied
in loose parts bag) to drain tube coupling,
ex-
tending
collector
box drain tube.
c. Route extended
tube (blue label) to condensate
trap and
cut to appropriate
length.
d. Clamp tube to prevent
any condensate
leakage.
2. Inducer
Housing
Drain Tube
(a.)Remove
and discard
LOWER
(molded)
inducer
housing
drain
tube which
was previously
con-
nected to condensate
trap.
(b.)Use
inducer
housing
drain extension
tube (violet
label and factory-supplied
in loose parts bag) to
connect LOWER inducer housing drain connec-
tion to condensate trap.
(c.)Deternfine
appropriate length, cut and connect
tube.
(d.)Clamp tube to prevent any condensate leakage.
3. Relief Port Tube
a. Extend collector box tube (green label) which was previ-
ously connected to condensate trap by splicing to small
diameter tube (factory-supplied
in loose parts bag).
b. Route extended collector box pressure tube to relief port
connection on condensate trap.
c. Deternfine appropriate length, cut, and connect tube.
d. Clamp tube to prevent any condensate leakage.
Condensate
Trap Field Drain Attachment
Refer to Condensate
Drain section for recommendations
and
procedures.
Pressure Switch Tubing
The LOWER collector box pressure tube (pink label) is factory
connected to the High Pressure Switch for use when furnace is
installed
in UPFLOW
applications.
This tube MUST
be
disconnected,
extended rerouted, and then reconnected to the
pressure switch in HORIZONTAL
LEFT applications for 060
and 080 heating input furnaces.
NOTE:
See Fig. 11 or tube routing label on main furnace door
to check for proper connections.
Modify tube as described below.
1. Disconnect collector box pressure tube (pink label) at-
tached to High Pressure Switch.
2. Use smaller diameter tube (factory-supplied
in loose parts
bag) to extend tube disconnected in Item 1.
3. Route extended tube:
a. Behind inducer housing.
b. Between blower shelf and inducer housing.
4. Deternfine appropriate length, cut, and reconnect tube to
High Pressure Switch connections labeled COLLECTOR
BOX.
Condensate
Trap Freeze Protection
Refer
to
Condensate
Drain
Protection
section
for
recommendations
and procedures.
Construct
a Working Platform
Construct working platform where all required furnace clearances
are met, (See Fig. 3 and 12 or 13 0
[]NIT
OPERATION
HAZARD
Failure to follow this caution may result in internfittent unit
operation.
The condensate trap MUST be installed below furnace. See
Fig. 6 for dimensions.
The drain connection to condensate
trap must also be properly sloped to an open drain.
NOTE:
A 12-in.
(305
ram)
nfininmm
offset
pipe
section
is
recommended
with
short
(5 to 8 ft. or 1.5M
to 2.4M)
vent
systems.
This recommendation
is to reduce excessive
condensate
droplets
from exiting
the vent pipe.
(See Fig. 12, 13, or 44.)
14

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