PG96MSA
Single-Stage, High Efficiency, 4-Way Multipoise
35-in. (889 mm), Condensing Gas Furnace
NOTE: Read the entire instruction manual before starting the
installation.
TABLE OF CONTENTS
IMPORTANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table 1 - Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Table 2 - Minimum Clearances to Combustible Materials
for All Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 3 - Loose Parts Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCE-
DURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Table 4 - Minimum Free Area Required for Each Combustion Air
Opening or Duct to Outdoors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 5 - Minimum Space Volumes for 100% Combustion, Ventila-
tion and Dilution Air from Outdoors . . . . . . . . . . . . . . . . . . . . . . . 9
CONDENSATE TRAP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Table 6 - Opening Dimensions - In. (mm) . . . . . . . . . . . . . . . . . 18
Table 7 - Filter Media Pressure Drop (Clean) Versus Airflow - in. w.c.
(Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 8 - Filter Media Pressure Drop (Clean) Versus Face Velocity-
in. w.c. (Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 9 - Air Filter Selection and Duct Sizing - In. (mm) . . . . . 21
AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Table 10 - Maximum Capacity of Pipe . . . . . . . . . . . . . . . . . . . . 23
Table 11 - Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
37) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Table 12 - Vent Termination Kit for Direct Vent (2-pipe) Systems29
Table 13 - Approved Combustion-Air and Vent Pipe, Fitting and Ce-
ment Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Table 14 - Maximum Equivalent Vent Length - Ft. . . . . . . . . . . 40
Table 15 - Deductions from Maximum Equivalent Vent Length - Ft.
(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Table 16 - Maximum Allowable Exposed Vent Length in Uncondi-
tioned Space - Ft. / M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Portions of the text and tables are reprinted from NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association, Quincy, MA
02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI
Installation, Start-up, Operating and
Service and Maintenance Instructions
on the referenced subject, which is represented only by the standard in its entirety.
Table 17 - Hanger Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Table 18 - Air Delivery - CFM (with filter) . . . . . . . . . . . . . . . . 48
Table 19 - Airflow Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
AND NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Table 20 - System Status Display Codes . . . . . . . . . . . . . . . . . . 52
Table 21 - Main Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . . 52
SERVICE LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Table 22 - Test Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Table 23 - Altitude Derate Multiplier for U.S.A. . . . . . . . . . . . . 57
Table 24 - Gas Rate (CU ft./hr). . . . . . . . . . . . . . . . . . . . . . . . . . 58
Table 25 - Orifice Size and Manifold Pressure (in. w.c.) for Gas Input
Rate - 40,000 BTUh to 140,000 BTUh . . . . . . . . . . . . . . . . . . . . 59
Table 26 - Orifice Size and Manifold Pressure (in. w.c.) for Gas Input
WINTERIZATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
TROUBLSHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
To learn more about this appliance and installation via a mobile device,
go to
https://www.CAC/BDP.com/NFC
access airflow tables or troubleshooting guide on your mobile device go
to
mlctraining.com/training/techdocs/39/
or use the QR code below. To
or use the QR code below.
A220936
A200352
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Questions and answers
Change water drain from up to down flow in weather maker PG96MSAA30040AAA
To change the water drain from upflow to downflow in the Carrier PG96MSAA30040AAA, follow these steps based on the provided context:
1. Identify Configuration: Confirm the furnace is being installed in a downflow configuration. Refer to the “Downflow Configurations” such as A11313A, A11311A, or A230013 in the manual.
2. Condensate Drain Adjustment:
- Attach a drain elbow or drain extension elbow to the condensate trap.
- Ensure proper routing of the condensate line to allow gravity drainage in the downflow position.
3. Follow Venting Notes:
- Attach the vent pipe adapter with gasket to the furnace casing.
- Align the notches in the rubber coupling over the adapter standoffs.
- Slide clamps over the coupling to secure.
Make sure all changes comply with the “Notes for Venting Options” to maintain proper drainage and venting in the downflow setup.
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