Carrier IDEALCOMFORT 58MVC Service And Maintenance Procedures Manual

Direct vent 4-way multipoise condensing gas furnace with idealcomfort idealhumidity

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Infinity ICS --- Model 58MVC, Direct Vent 4---Way Multipoise
Condensing Gas Furnace With IdealComfortt IdealHumidityt

Service and Maintenance Procedures

NOTE: Read the entire instruction manual before starting the
installation.
WARNING
!
ELECTRICAL SHOCK, FIRE OR EXPLOSION
HAZARD
Failure to follow warnings could result in personal injury,
death, or property damage.
Improper servicing could result in dangerous operation,
serious injury, death, or property damage.
- -Before servicing, disconnect all electrical power to
furnace.
- -When servicing controls, label all wires prior to
disconnecting. Reconnect wires correctly.
- -Verify proper operation after servicing.
WARNING
!
ELECTRICAL SHOCK, FIRE OR EXPLOSION
HAZARD
Failure to follow this warning could result in property
damage, personal injury, or death.
The ability to properly perform maintenance on this
equipment requires certain expertise, mechanical skills,
tools, and equipment. If you do not possess these, do not
attempt to perform any maintenance on this equipment
other than those procedures recommended in the User's
Manual.
WARNING
!
FIRE OR EXPLOSION HAZARD
Failure to follow this warning could result in personal
injury, death, or property damage.
Never store anything on, near, or in contact with the
furnace, such as:
1. Spray or aerosol cans, rags, brooms, dust mops, vacuum
cleaners, or other cleaning tools.
2. Soap powders, bleaches, waxes or other cleaning
compounds, plastic or plastic containers, gasoline, kerosene,
cigarette lighter fluid, dry cleaning fluids, or other volatile
fluids.
3. Paint thinners and other painting compounds, paper bags,
or other paper products.
As an ENERGY STAR® Partner,
Carrier Corporation has determined
that this product meets the ENERGY
STAR® guidelines for energy effi-
ciency.

SAFETY CONSIDERATIONS

Recognize safety information. This is the safety- -alert symbol
. When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand
the
signal
CAUTION, and NOTE. These words are used with the
safety- -alert symbol. DANGER identifies the most serious
hazards which will result in severe personal injury or death.
WARNING signifies hazards which could result in personal
injury or death. CAUTION is used to identify unsafe practices
which may result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions which
will result in enhanced installation, reliability, or operation.
Untrained personnel can perform basic maintenance functions
described in User's Information Manual such as cleaning and
replacing air filters. All other operations must be performed by
trained service personnel. When working on heating equipment,
observe precautions in the literature, on tags, and on labels
attached to or shipped with the unit and other safety precautions
that may apply.
CAUTION
!
CUT HAZARD
Failure to follow this caution may result in personal injury.
Be careful of sharp metal edges, etc. Use care and wear
protective clothing, gloves, and safety glasses when
removing parts.
Installing and servicing heating equipment can be hazardous due
to gas and electrical components. Only trained and qualified
service agency personnel should install, repair, or service heating
equipment.
Follow all safety codes including the National Fuel Gas Code
(NFGC) NFPA 54- -2006/ANSI Z223.1- -2006 in the USA, CSA
B149.1- -05 National Standard of Canada, Natural Gas and
Propane Installation Codes (NSCNGPIC) in Canada, and the
Installation Standards, Warm Air Heating and Air Conditioning
Systems (NFPA 90B) ANSI/NFPA 90B. Wear safety glasses and
work gloves. Have a fire extinguisher available during start- -up
and adjustment procedures and service calls.
1
ama
CERTIFIED
ISO 9001:2000
REGISTERED
words
DANGER,
WARNING,

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Summary of Contents for Carrier IDEALCOMFORT 58MVC

  • Page 1: Service And Maintenance Procedures

    3. Paint thinners and other painting compounds, paper bags, or other paper products. ISO 9001:2000 As an ENERGY STAR® Partner, Carrier Corporation has determined that this product meets the ENERGY STAR® guidelines for energy effi- ciency. SAFETY CONSIDERATIONS Recognize safety information. This is the safety- -alert symbol .
  • Page 2: Electrostatic Discharge (Esd) Precautions

    Fig. 1 - - Multipoise Furnace in Upflow Orientation GENERAL This furnace can be installed as a direct vent (2- -pipe) or an optional ventilated combustion air condensing gas furnace. These instructions are written as if the furnace is installed in an upflow application.
  • Page 3: Cleaning And/Or Replacing Air Filter

    2. Remove main furnace door and blower access panel. 3. Release filter retainer wire. (See Fig. 3 or 4.) NOTE: Filters shown in Fig. 3 and 4 can be in furnace blower compartment or in filter cabinet, but not in both.
  • Page 4 Fig. 5 - - Factory- -Shipped Upflow Tube Configuration (Shown with Blower Access Panel Removed) Clean blower motor and wheel as follows: 1. Turn off electrical supply to furnace. 2. Remove main furnace door and blower access panel. 3. Disconnect wires All factory wires can be left connected, but field thermostat connections may need to be disconnected depending on their length and routing.
  • Page 5: Cleaning Burners

    Igniter wires must be securely placed in slot in manifold grommet or else they could become pinched or severed and electrically shorted. 16. Reconnect wires to gas valve and igniter. Refer to furnace wiring diagram for proper wire location. 17. Reinstall burner box pressure tube to gas valve regulator fitting.
  • Page 6 IGNIT ER WIRES MUST BE PLACED IN THIS SLOT A05074 Fig. 7 - - Igniter Wire Placement Fig. 9 - - Combustion- -air Intake Housing Gasket Repair PRIMARY HX INLET OPENINGS Fig. 8 - - Cleaning Inlet Openings of Primary Heat Exchangers A96305 A93087...
  • Page 7 Fig. 10 - - Furnace Pressure and Drain Tubing Diagram BURNER FLAME MANIFOLD Fig. 11 - - Burner Flame NOTE: Use propane gas resistant pipe dope to prevent gas leaks. DO NOT use Teflon tape. BURNER FIRE, EXPLOSION, UNIT DAMAGE HAZARD Failure to follow this warning could result in personal injury, death, or property damage,.
  • Page 8: Cleaning Heat Exchangers

    Failure to follow this caution may result in improper unit operation. Failure to attach ground wire to an adequate casing ground may cause the furnace control to lock out. The ground wire from the gas valve MUST be attached to the burner box attachment screw.
  • Page 9: Fire And Explosion Hazard

    RTV 162, G.E. RTV 6702, or Dow- -Corning RTV 738 sealant to groove in collector box. 11. Refer to furnace wiring diagram and reconnect wires to inducer motor and pressure switches or connectors. Reconnect pressure tubes to pressure switches. See diagram on main furnace door for proper location of tubes.
  • Page 10: Electrical Controls And Wiring

    Refer to Fig. 15 for field wiring information and to Fig. 21 for unit wiring information. NOTE: If the polarity is not correct or furnace is not properly grounded, the STATUS LED on the furnace control will flash rapidly and prevent the furnace from operating.
  • Page 11: Wiring Diagrams

    Freezing condensate left in the furnace may damage the furnace. If the furnace will be off for an extended period of time in a structure where the temperature will drop to 32_F (0_C) or below, winterize as follows: 1.
  • Page 12 Remove tape to release blower access panel door switch and replace blower access panel. j. Operate furnace through 1 heat cycle to test for proper operation and check LED status. k. If furnace is operating properly and LEDs indicate proper operation, replace main furnace door.
  • Page 13 115-VAC (L1) LINE EXAMPLE: VOLTAGE CONNECTIONS HK42FZ022 3407 SOFTWARE PART DATE VERSION NUMBER CODE NUMBER Fig. 16 - - Variable Capacity Furnace Control SW4 SETUP SWITCHES HUMIDIFIER TERMINAL (24-VAC 0.5 AMP MAX. ACRDJ – AIR CONDITIONING RELAY DISABLE JUMPER FLASH...
  • Page 14 32 o F MINIMUM INSTALLED AMBIENT OR FREEZE PROTECTION REQUIRED Fig. 17 - - Freeze Protection Fig. 19 - - Funnel in Drain Tube and Antifreeze A93058 Fig. 18 - - Inducer Housing Drain Tube Running Through Trap A99118 A99119...
  • Page 15 A07564 Fig. 20 - - Service Label...
  • Page 16 A06677 Fig. 21 - - Wiring Diagram...
  • Page 17 A07581...
  • Page 18 A07582...
  • Page 19 A07583...
  • Page 20 [ ] Packaged Service Training [ ] Classroom Service Training Copyright 2007 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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Infinity ics 58mvc

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