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Kaba Mas High Security Pedestrian Exit Device with Electric Locking Trim Installation Manual

High security pedestrian exit device with electric locking trim
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I
G
NSTALLATION
UIDE
High Security Pedestrian Exit Device
with Electric Locking Trim

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Summary of Contents for Kaba Mas High Security Pedestrian Exit Device with Electric Locking Trim

  • Page 1 NSTALLATION UIDE High Security Pedestrian Exit Device with Electric Locking Trim...
  • Page 2 For the best protection, use an ESD wrist band grounded to the lock during installation. • The lock is protected to greater than 25,000 V when correctly installed. RADEMARKS The following items are trademarks or registered trademarks of the Kaba Mas in the United States and/or other countries. • PowerStar •...

  • Page 3: Table Of Contents

    Table of Contents ......................1 NTRODUCTION Installation Overview ....................... 1 Basic Tools and Materials Needed ..................1 Door Handing .......................... 2 Templates ..........................2 Rim Exit Device ........................2 CDX-09 Lock Assembly ......................2 Dial Ring Mounting Template ....................2 ......................
  • Page 4 ..........17 ECURITY EDESTRIAN NSTALLATION Preliminary Lock Installation....................17 Cutting the Tubes ........................18 Installation of the Lock ......................19 Installation of the Dial Ring ....................20 Installation of the Cables ....................... 20 Installation of Generator Cable and Cable Guides ..............21 Installation of the Dial Ring Cover ..................

  • Page 5: Introduction

    NTRODUCTION Installation Overview The High Security Pedestrian Exit Device - Electric Trim Version consists of: 1. A Rim Exit Device with Electric Locking Trim and Outside Lever Trim with Rim Cylinder 2. A High Security Pedestrian Door Lock (CDX-09) 3. Interface Hardware, Covers and Cover Brackets 4.

  • Page 6: Door Handing

    Door Handing Determine whether the door is left hand reverse (LHR) or right hand reverse (RHR) by referring to Figure 1. Note: Installer must insure that the door meets all building, fire and security code requirements prior to installing the High Security Pedestrian Exit Device. Figure 1 - Door Handing Ensure that the Exit Device you are installing is compatible with the handing (LHR or RHR) of the door.

  • Page 7: Parts Check

    ARTS HECK Packaging The High Security Pedestrian Exit Device - Electric Trim Version is packaged in three boxes: 1. The Rim Exit Device Box contains: • Rim Exit Device with associated parts and mounting hardware • Outside Lever Trim with Rim Cylinder Lock and mounting hardware •...

  • Page 8: Rim Exit Device Box

    Rim Exit Device Box F-490 STRIKE (1 QTY.) RIM CYLINDER MOUNTING BRACKET...
  • Page 9 Rim Exit Device Box (continued)

  • Page 10: Cdx-09 Box

    CDX-09 Box Lock Parts for Installation 1. CDX-09 Dead bolt lock assembly 2. CDX-09 base hardplate 3. Dial hub assembly 4. Strike kit (type 2) 5. Spindle 3. Dial assembly 7. Dial ring assembly Installation Kit Contents 1. Blade, saw (52 teeth/inch) 2.

  • Page 11: Electric Locking Trim Specifications

    OCKING PECIFICATIONS The Electric Locking Trim (ELT) feature is available from Kaba Mas as a Special Engineering request (SER) based on the Model 1000 High Security Pedestrian Exit Device. This feature includes a Relatching Delayed System (RDS) with power supply and control module.

  • Page 12: Door Preparation

    REPARATION Mark Rim Exit Device and Strike Locations Note: Door must be fitted and hung properly before proceeding. 1. With the door closed, establish the Rim Exit Device horizontal reference centerline by measuring 40-1/4” from the finished floor surface. Note: The 40-1/4” distance from the finished floor surface to the Rim Exit Device horizontal reference centerline is a suggested distance, and may be varied to meet application requirements.

  • Page 13: Rim Exit Device Template

    Rim Exit Device Template 1. Position the Rim Exit Device drilling template on the inside of the door using the Rim Exit Device horizontal and vertical reference centerlines previ- ously established and shown in Figure 4. Tape the template to the door.

  • Page 14: Cdx-09 Lock Assembly Template

    CDX-09 Lock Assembly Template 1. Fit the CDX-09 strike tang opening of the CDX-09 lock assembly cardboard drilling template over the strike tang mounted on the door jamb face. Center the strike tang opening of the template horizontally over the strike tang as shown in Figure 6.

  • Page 15: Rim Exit Device / Outside Lever Trim

    EVICE UTSIDE EVER Hardware Preparation Before installing the Rim Exit Device and Outside Lever Trim, it is necessary to: 1. Cut Lever Spindle and Rim Cylinder Tailpiece to length. 2. Determine Rim Exit Device length required and cut device to length and drill. Note: The electric locking trim fail secure rim device cannot be re-handed.
  • Page 16 2. If the Rim Exit Device is longer than “X”, cut the device. A. Remove the device channel cover, ro- tate 180 degrees, and then re-insert it. (U-shaped slot towards touchbar.) B. Mark the device channel and channel cover to length “X”. Note: Be sure channel cover is pushed snug to touchbar prior to marking or cutting to size.

  • Page 17: Installation

    Installation Mount Rim Exit Device and Outside Lever Trim 1. Insert Rim Cylinder into trim plate and secure on opposite side of trim with mounting bracket and two screws as shown in Figure 11. Tighten screws securely. Mounting Bracket Note: The Rim Cylinder Mounting Screws may need to be shortened.

  • Page 18: Mount Strike

    9. Attach the channel end cap using two #8-32 x 3/ 8” UFPHMS with nylon patch as shown in Figure Figure 14 - Install Channel End Cap Mount Strike 1. Ensure that the Rim Exit Device centerline has been transferred to the door jamb stop. 2.

  • Page 19: Electric Locking Trim & Rds Installation

    & RDS I LECTRIC OCKING NSTALLATION Installation Procedure 1. Install ELT devices per device installation instructions. 2. Install power supply (RDS-2). See Wire Guage Chart below. 3. Complete wiring as indicated on System Schematic. Caution: Ensure that cover is secured on RDS-2 box before applying 115 VAC power. 4.

  • Page 20: Rds-2 Specifications

    RDS-2 Specifications • Solenoid rated for continuous duty (with RDS). • Input voltage required: 115 VAC, 60 Hz, 5 amps to transformer. • Output voltages: First Device: Terminal #1 and #2; 24V DC impulse; 5V DC continuously after impulse. - Second Device: One second delay after first device; Terminal #3 and #4; 24V DC impulse; 5V DC continuously after impulse.

  • Page 21: High Security Pedestrian Door Lock Installation

    ECURITY EDESTRIAN NSTALLATION Preliminary Lock Installation WARNING: The electronics in the X-09 are susceptible to damage from Electro Static Discharge (ESD). Make sure you are properly grounded before removing the lock cover and be careful to avoid touching the connectors on the card. 1.

  • Page 22: Cutting The Tubes

    Helpful Hint: If available, another inner tube inserted from the dial ring side, with the cables carefully fed through it, can be very helpful as a guide in feeding the cables through the container wall. On some containers the only way to complete this step is to retract the bolt. Contact Technical Support for detailed instruction on completing this activity.

  • Page 23: Installation Of The Lock

    Warning: The end of the outer tube that is to be discarded must be from the plain (unflared) end of the tube. The end of the inner tube that is to be discarded must also be from the plain (unnotched) end of the tube. Installation of the Lock 1.

  • Page 24: Installation Of The Dial Ring

    Installation of the Dial Ring 1. Remove the two screws from the dial ring assembly cover and remove the cover. Note: Make sure the tubes are projecting through the container. If not, the tubes are not seated properly in the lock or they were not cut to the proper length. Correct the problem before proceeding.

  • Page 25: Installation Of Generator Cable And Cable Guides

    Installation of Generator Cable and Cable Guides 1. Place the generator cable into the dial ring housing recess containing a post used for positioning the cable. The hole in the cable must be positioned over the post on the dial ring, and the five gold tabs must be exposed.

  • Page 26: Installation Of The Dial Hub And Dial

    Note: To avoid unnecessary damage, always make sure that the motor gear is in its proper detent position when inserting the drive cam. If it is not, a pencil may be used to move it to the proper position. This must be done with the Proper Position Wrong Position...
  • Page 27 4. Place the Dial Hub Locating Gage over the spindle and between dial assembly and the bushing in the dial ring cover. This sets up an initial 0.010 inch end play. 5. Push the dial hub and the spindle assembly toward each other.

  • Page 28: Attach Back Cover Assembly For Testing

    Attach Back Cover Assembly for Testing 1. Install the back cover assembly with the two mounting screws in order to test the operation of the lock. Do not install the cover lock pin at this time. Caution: Take care to align the connectors and the baffle to the hole in the cover. 2.

  • Page 29: Interface Hardware , Covers

    NTERFACE ARDWARE OVERS Cable Assemblies These steps involve attaching the two stainless steel mechanical cable assemblies to the lock and Rim Exit Device chassis, respectively; connecting these cable assemblies; and adjusting the cable length to achieve proper timing of the high security lock bolt retraction relative to the Rim Exit Device latchbolt. Install Lock Cable Assembly 1.

  • Page 30: Install Bellcrank Cable Assembly

    Install Bellcrank Cable Assembly 1. Locate the bellcrank cable assembly. It has a strap fork secured by a ball and shank on one end and a brass threaded plug with a brass nut on the other end. 2. Refer to Figure 20 or Figure 21 depending on the handing of your installation. Spread the strap fork over the upper bellcrank of the Rim Exit Device chassis and align the strap fork holes with the hole in the bellcrank.

  • Page 31: Connect Cable Assemblies

    Connect Cable Assemblies 1. Refer to Figure 22 or Figure 23 depending on the handing of your installation. Move the brass nut away from the open end of the brass threaded plug on the bellcrank cable assembly. Turn the brass threaded plug into the turnbuckle on the lock cable assembly until approximately half of the threaded plug is inside the turnbuckle.

  • Page 32: Adjust Cable Length

    Adjust Cable Length The effective cable length may be changed by turning the brass threaded plug into and out of the turnbuckle. The cable length must be adjusted so that as the push bar of the Rim Exit Device is depressed, the CDX-09 bolt is fully retracted and latched back just before the Rim Exit Device latchbolt clears its strike.

  • Page 33: Covers

    Covers Install Chassis Cover 1. Locate the chassis cover and plastic cover insert. 2. Orient the chassis cover as it will be installed, based on door handing, and slide the plastic cover insert into the bottom of the chassis cover. 3.
  • Page 34 OTES...
  • Page 35 Notice: The information in this manual is subject to change without notice and does not represent a commitment on the part of Kaba Mas. Kaba Mas shall not be liable for technical or editorial errors or omissions contained herein; nor for incidental or consequential damages resulting from the furnishing, performance or use of this material.

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