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for Swing & Roll-Up Doors
G-152 Parts
1. Lock Body Gasket
2. Lock Body mounting bolts and washers
3. Lock Body with cable
4. Input Unit mounting bolts and washers
5. Input Unit
6. Handle (6a. Roll-Up or 6b. Swing)
7. Handle Mounting Hardware (Not shown in photo)
8. Back Plate (8a. Vertical or 8b. Horizontal)
9. Cable Routing Plate (9a. Vertical or 9b. Horizontal)
10. Test card (not shown).
8a
8b
Fig. 2 - Vertical and Horizontal Plates
Document Number 607.106 Rev. B - 4/08
Gitcon Model G-152
Installation Guide
9a
9b
1
2
3
Fig. 1 - Lock Body & Input Unit Parts
6a
6b
Fig. 3 - Roll-Up Handle & Swing Handle
4
5
1
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Summary of Contents for Kaba Mas Gitcon G-152
- Page 1 Gitcon Model G-152 Installation Guide for Swing & Roll-Up Doors G-152 Parts 1. Lock Body Gasket 2. Lock Body mounting bolts and washers 3. Lock Body with cable 4. Input Unit mounting bolts and washers 5. Input Unit 6. Handle (6a. Roll-Up or 6b. Swing) 7.
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Page 2: Symbol Definitions
Symbol Definitions WARNINGS - Hazards or unsafe practices which could result in personal injury or product or WARNING property damage. NOTES - contain important information and useful tips on the operation of your equipment. Basic Tools and Materials Required • Four new high quality (Energizer , Duracell , etc.) AA lithium batteries... - Page 3 Remove Existing Handle Note: Use a center punch to mark the rivet head before attempting to drill the head off. This will help prevent the likelihood of the drill slipping and damaging the vehicle door. If the rivet is stainless steel, a power grinder may be required to grind off the rivet head. 1. Grind or drill just enough to remove the rivet head and to avoid damaging the door. Once the head has been ground or drilled off, knock the remains of the rivet out using an appropriate sized punch. Remove the handle from the door. (See Figure 4.) Note: Roll-up doors will have multiple rivets that need to be removed. (See Figure 5.) Fig. 4 - Swing Door Fig. 5 - Roll-Up Door Remove Handle Retainer or Keeper Assembly 1. Drill/grind the bolts out of the handle retainer assembly (for swing door) or the handle keeper (for roll-up door). (See Figure 6 for Swing Door and Figure 7 for Roll-Up Door.) 2. Remove the retainer or keeper assembly. Keeper Fig. 7 - Roll-Up Door Fig.
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Page 4: Install Handle
Install Handle Swing Door 1. Attach the G-152 handle to the hub where the old handle was removed, using the pin included in the kit. Insert the pin from the front side of the locking bar. 2. Gain access to the rear of the pin. Insert washer and rivet included in the kit. Secure the rivet in position using the pop rivet gun. Note: If installing on a door with double vertical locking bars, install on the locking bar closest to the hinges. Roll-Up Door 1. With the door closed, align the door handle assembly "J" hook with the center pin/plate of the latch box. Operate handle (open/close) to ensure correct position within the latch box. 2. Ensure the handle is level. Use the flat end of the handle. (See figure 8.) 3. Using the handle assembly mounting bracket as a template, mark (center punch) the location of the mounting holes. - Page 5 Deburr all drilled holes. Remove all debris from the work area after drilling and before proceeding WARNING further with any installation. DO NOT use compressed air to remove debris. Flying objects can cause serious injury. Prep Door for Input Unit 1. Temporarily attach the cable routing plate to the front of the door for use as a template, using the lock mounting screws to hold it in place. (See Figure 9.) 2. Center punch four mounting holes for the Input Unit. 1 1/4"...
- Page 6 4. Secure (hand tighten only) the G-152 lock body using the two bolts. (See Figure 11.) Note: You will have to back the bolts out from the inside of the door a small amount in order to thread them into the lock body. 5. Route the cable through the cable routing hole for the input unit. 6.
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Page 7: Operational Check
Operational Check Perform the operational check prior to installing the Lock assembly. If the G-152 has been previously installed, perform the operational check prior to closing the door. IrDA ® port; Communication with Make an operational check of the unit by performing the Pocket PC/Smart Phone following actions. (See Figure 15 for reference.) Transponder RFID LED Lights; 1. Connect the Lock Body and input unit cable. communication area Operational prompts and... -
Page 8: Maintenance And Troubleshooting
Apply a 9-volt battery to the supplementary power connector if cold weather conditions impair the Input Unit/Lock Body operation. See page 7 Temporary Power. Trouble-shooting • If the Input Unit/Lock Body operation malfunctions, apply a 9-volt battery to the supplementary power connector. If operations resume, replace the Input Unit batteries. See page 7 "Battery Maintenance-Temporary Power". Notice: Information in this document is subject to change without notice. Kaba Mas shall not be liable for technical or editorial errors or omissions contained herein; nor for incidental or consequential damages resulting from the furnishing, performance or use of this material. © 2006 Kaba Mas LLC. All rights reserved. Kaba Mas LLC 749 W. Short Street, Lexington, KY 40508 USA Phone: (859) 253-4744 FAX: (859) 255-2655 Technical Support: (800) 950-4744 www.kaba-mas.com...