Shark SSG-503027E Operator's Manual
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- Page 1 OPERATOR’S MANUAL SSG-503027E/G SSG-503537E/G SSG-603537E/G For technical assistance or the SHARK dealer nearest you, call 1-800-771-1881 or visit our website at www.shark-pw.com #97-6134...
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Page 3: Table Of Contents
CONTENTS Introduction and Important Safety Information Component Identification Assembly Instructions Operating Instructions Detergents and Clean Up Tips Shut Down and Clean-Up Storage Maintenance 12-14 Troubleshooting 15-18 Maintenance and Oil Change Charts Exploded View, Left Side Exploded View, Right Side Exploded View, Parts List 22-24 Steam Pump, Exploded View and Parts List Control Panel, Exploded View... -
Page 4: Introduction And Important Safety Information
WARNING: Risk of asphyxiation. INTRODUCTION WARNING Use this product outdoors only. Thank you for purchasing our pressure washer. 5. Avoid installing machines in small areas or near exhaust All information in this manual is based on the latest prod- fans. Exhaust contains poi- uct information available at the time of printing. - Page 5 WARNING: High pressure spray 18. Use No. 1 or No. 2 Heating Oil (ASTM D306) only. WARNING NEVER use gasoline in your fuel oil tank. Gaso- can cause paint chips or other line is more combustible than fuel oil and could particles to become airborne result in a serious explosion.
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Page 6: Component Identification
COMPONENT IDENTIFICATION SMALL Flue Adapter Optional 7-10049 Insulation Gasket Optional 7-01471 Water Supply Hose (not included) Pressure Nozzles Quick Coupler Detergent Adjustable Valve Thermostat Burner Switch Discharge Nipple Hour Meter Pump Unloader Valve Burner Fuel Tank Trigger Spray Gun Nozzle Quick High Wand Coupler... -
Page 7: Assembly Instructions
ASSEMBLY INSTRUCTIONS Pressure Spray Pressure Nozzle Nozzle Wand Coupler Safety Wand Latch Coupler High Pressure Wand Hose Collar STEP 1: Attach the high pressure STEP 2: Pull the spring-loaded col- STEP 3: Release the coupler col- hose to the spray gun using teflon lar of the wand coupler back to in- lar and push the nozzle until the tape on hose threads. -
Page 8: Operating Instructions
OPERATING INSTRUCTIONS Tank Oil Dipstick STEP 1: Check engine oil level. Oil level should be level with the bottom of STEP 2: Fill gas tank with unleaded the oil filler neck. Be sure the machine is level when checking the oil level. gasoline. - Page 9 OPERATING INSTRUCTIONS On-Off Switch STEP 7: Turn the engine switch to "Start" position. STEP 8: Pull the starter grip. If the engine fails to start after 2 pulls, squeeze the trigger gun to release pres- sure and repeat step. Return starter gently. After the engine warms up enough to run smoothly, move choke to run position and throttle to fast position.
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Page 10: Detergents And Clean Up Tips
APPLYING DETERGENT THERMAL PUMP PROTECTION AND GENERAL If you run the engine on your pressure washer for 3-5 minutes without pressing the trigger on the spray gun, OPERATING TECHNIQUES circulating water in the pump can reach high tempera- tures. When the water reaches this temperature, the WARNING: Some detergents may pump protector engages and cools the pump by dis- WARNING... -
Page 11: Shut Down And Clean-Up
SHUTTING DOWN AND CLEAN-UP On-Off Switch STEP 1: Remove detergent suction STEP 2: Turn off the engine. STEP 3: Turn off water tube from container and insert into supply. one gallon of fresh water. Open de- tergent metering valve. Pull trigger on spray gun and siphon water for one minute. -
Page 12: Maintenance
MAINTENANCE compressed air is available, an air fitting can be PREVENTATIVE MAINTENANCE screwed into the float tank by removing the float tank strainer and fitting. Then inject the compressed air. 1. Check to see that water pump is properly lubricated. Water will be blown out of the machine when the trig- 2. - Page 13 MAINTENANCE Removal of Soot from Heating Coil: Burner Nozzle: In the heating process, fuel residue in the form of soot Keep the tip free of surface deposits by wiping it with a deposits may develop between the heating coil pipe, clean, solvent saturated cloth, being careful not to plug and block air flow which will affect burner combustion.
- Page 14 MAINTENANCE Coil Removal: Removal of coil because of freeze breakage, or to clean soot from it can be done quickly and easily. 1. Disconnect hose from pump to inlet side of the coil. 2. Carefully disconnect the thermostat sensor mak- ing sure you do not crimp the capillary tube.
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Page 15: Troubleshooting
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Faulty pressure gauge Install new gauge. LOW OPERATING PRESSURE Insufficient water supply Use larger supply hose; clean filter at water inlet. Old, worn or incorrect spray nozzle Match nozzle number to machine and/or replace with new nozzle. Belt slippage Tighten or replace;... - Page 16 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Flex coupling slipping on fuel pump Replace if needed. BURNER WILL NOT shaft or burner motor shaft LIGHT (continued from On-Off switch defective Check for electrical current reaching burner previous page) assembly with burner switch on. Heavy sooting on coil and burner can Clean as required.
- Page 17 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Improper fuel or water in fuel Replace with clean and proper fuel. LOW WATER TEMPERATURE Low fuel pressure Increase fuel pressure. Weak fuel pump Check fuel pump pressure. Replace pump if needed. Fuel filter partially clogged Replace as needed.
- Page 18 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION OIL DRIPPING Oil seal worn Check and replace if necessary. Irregular functioning of the valves Check and replace if necessary. EXCESSIVE VIBRATION IN DELIVERY LINE DETERGENT NOT Air leak Tighten all clamps. Check detergent lines for DRAWING holes.
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Page 19: Maintenance And Oil Change Charts
PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance. -
Page 20: Exploded View, Left Side
EXPLODED VIEW 68, 69 Control Panel Illus. For Detail Detail See Float Tank Illus. Line To Pump 97-6142, 97-6134 • REV. 9/04... -
Page 21: Exploded View, Right Side
EXPLODED VIEW Oil Cooler Assy. 24HP Honda To Float Tank To Detergent Valve For Detail See Steam Option 97-6142, 97-6134 • REV. 9/04... -
Page 22: Exploded View Parts List
EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 95-07200055 Coil, Rodless 2-300816 Pump Protector, 3/8" FNPT 1 95-07200010 Top Wrap, SS 4-02047716 Pressure Hose 3/8" x 16" 2-01104 Trim 6 ft. 4-02110000 Hose 1/2" Push On 17”... - Page 23 EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION Engine, See Specifications Pages 30-31 2-01150800 Fuel Tank, 9 Ga. (Burner) 76-91540 Key, Shaft 2-01167 Cap, Fuel, Plastic 10-02028 Label, Belt Guard (Long) 10-020110 Label, Caution, Diesel (Short) 10-02011 Label, Caution, Unleaded 1 95-07200009...
- Page 24 EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2-9013 Clamp, 1/2" Ro-Clip 2-1089 Hose Barb, 1/4" x 1/4" Pipe, (5030, 5035, 6035) 90° 4-02110000 Hose, 1/2" Push-on 90-1034 Bolt, M6 x 1.0 12 x Metric 8.8 (5030, 5035, 6035) 1 ft.
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Page 25: Steam Pump, Exploded View And Parts List
STEAM PUMP EXPLODED VIEW Detergent Valve STEAM PUMP PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2-1081 Bushing, 3/4" x 1/2" 2-1062 Elbow, 1/2 JIC x 1/2" MPT 1 (Legacy Only) 2-10422 Tee, 1/2 Street w/Two 1/8" MPT 2-0051 Nipple, 1/2 JIC x 3/8 MPT Holes... -
Page 26: Control Panel Exploded View
CONTROL PANEL EXPLODED VIEW (Reversed View of Label) Detergent Valve Pump To Detergent Valve CONTROL PANEL PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 6-03915 Box, Plastic, Back 6-020590 12V Indicator Light, Green 1 6-020530 120V, Indicator Light, Green 6-0391601 Box, Plastic, Front, (503027E/G, 503537E/G,... - Page 27 CONTROL PANEL PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 6-036711 Relay, 24VDC, 40 Amp 4-12806000 Nozzle, Red, 0° (603531E, 503027E, 503537E, (603537E, 603537E/G) 603537E) 4-12806015 Nozzle, Yellow, 15° 2-90220 Mounting Tape, Square (603537E, 603537E/G) Backed 4-12806025 Nozzle, Green, 25° 6-03671 Relay, 12 VDC, 40 Amp (603537E, 603537E/G)
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Page 28: Float Tank Assembly And Parts List
FLOAT TANK EXPLODED VIEW Pump ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 90-300210 Screw, #14 x 1", TEK, Blk, 2-01164100 Tank, Float, 2-1/2 Gal., Blank1 Zinc 2-3011 Valve, Float Brass, 2-10942 Swivel, 1/2" MP x 3/4" 2-1906 Strainer, 1/2" Basket GHF w/Strainer 2-1053 Nipple, 1/2"... -
Page 29: Hose And Spray Gun Assembly And Parts List
HOSE & SPRAY GUN EXPLODED VIEW HOSE & SPRAY GUN PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4-020750C Hose 3/8" x 50', Black 4-0111021 Lance, Spray, Insulated, 2 Wire W/Coupler 35.5" SS 4-02073450RC Hose, 3/8" x 50', Blue 2-2000 Coupler, 1/4"... -
Page 30: Pump Specifications
SPECIFICATIONS PARTS SPECIFICATIONS: LEGACY PUMP ENGINE PUMP Machine Pump Part Pulley Bushing Engine Engine Engine Model Model Number Unloader Pulley Part # Bushing Part # Size Part # Pulley 403037E GT4035 5-1924 5-3208 2BK90H 5-4050900 25MM 5-512025 13 HP 5-010720 2BK34H 503027E GT6035 5-1932... - Page 31 SPECIFICATIONS CONTROLS ENGINE Pulley Bushing Belt Belt Pulley Belt Model Part # Bushing Part # Size Part # Pulley Part # Belts Part # Bushing 403037E 5-40503401 H x 1 5-511100 BX 41 5-604041 503027E 5-40503401 H x 1 5-511100 BX 42 5-604042 503027E/G 5-407034...
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Page 32: Burner Specifications
SPECIFICATIONS BECKETT BURNER SPECIFICATIONS Burner Burner Fuel/Pump Fuel Model No. Assy No. Fuel Nozzle Transformer Motor Solenoid/Cord Solenoid Coil Electrode 353037E 7-00030 7-0102 7-515242 7-21699 7-00098 7-21754U 7-5780 403037E 7-00030 7-0102 7-515242 7-21699 7-00098 7-21754U 7-5780 503027E 7-00030 7-0103 7-515242 7-21699 7-00098 7-21854U... - Page 33 FITNESS FOR A PARTICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to make any representation or promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility to ensure that the installation and use of SHARK products conforms to local codes. While SHARK attempts to assure that its products meet national codes, it cannot be responsible for how the customer chooses to use or install the product.
- Page 34 Form #97-6134 • Revised 9/04 • Printed in U.S.A.