Shark SSG-503027E Operator's Manual
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Shark SSG-503027E Operator's Manual

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OPERATOR'S MANUAL
■ SSG-503027E
■ SSG-503537E/G
For technical assistance or the SHARK dealer nearest you
visit our website at www.shark-pw.com
SSG
■ SSG-503027E/G
■ SSG-603537E/G
#97-6134

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Summary of Contents for Shark SSG-503027E

  • Page 1 OPERATOR’S MANUAL ■ SSG-503027E ■ SSG-503027E/G ■ SSG-503537E/G ■ SSG-603537E/G For technical assistance or the SHARK dealer nearest you visit our website at www.shark-pw.com #97-6134...

  • Page 3: Table Of Contents

    The model and serial numbers will be found on a decal attached to the pressure washer. You should record both serial number and date of purchase and keep in a safe place for future reference. SHARK SSG • 97-614 • REV. 6/06...

  • Page 4: Introduction And Important Safety Information

    Contact your electrician, plumber, utility company or the selling distributor for specific details. only by trained operators. hIGh PRESSURE CAUTION: Hot discharge fluid. STREAM CAN PIERCE SkIN ANd Do not touch or direct discharge TISSUES. stream at persons. SHARK SSG • 97-614 • REV. 6/06...

  • Page 5: Important Safety Information

    WATER 16. Never run pump dry or leave SPRAY AWAY FROM ELECTRICAL WIRING. spray gun closed longer than 2 minutes. 17. Inlet water must be cold and clean fresh water. SHARK SSG • 97-614 • REV. 6/06...

  • Page 6: Component Identification

    Wand — Must be connected to the spray gun. Note: if flue adapter is installed, the burner assembly air adjustment must be adjusted. SHARK SSG • 97-614 • REV. 6/06...

  • Page 7: Assembly Instructions

    Use 0 wt. non detergent oil. Water Inlet Garden hose STEP 7: Check inlet filters, remove debris, then connect the garden hose. CAUTION: Do not run the pump without water or pump damage will result. SHARK SSG • 97-614 • REV. 6/06...

  • Page 8: Operating Instructions

    (on a warm engine, leave the choke lever in the run position). Push the choke lever to the "Closed" position. To restart a warm engine, leave the choke lever in the "Open" position. SHARK SSG • 97-614 • REV. 6/06...
  • Page 9 Step 4: Turn burner switch off, open This lowers the pressure and raises regulate temperature). trigger on spray gun and allow water the temperature. to cool. SHARK SSG • 97-614 • REV. 6/06...

  • Page 10: Detergents And Clean Up Tips

    If you run the engine on your pressure washer for -5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach high tempera- tures. When the water reaches this temperature, the SHARK SSG • 97-614 • REV. 6/06...

  • Page 11: Shut Down And Clean-Up

    NOTE: Refer to the . Pour about one teaspoon of engine oil through engine manufacturer's manual for service and mainte- the spark plug hole, pull the starter grip several nance of the engine. SHARK SSG • 97-614 • REV. 6/06...

  • Page 12: Maintenance

    The solution should be allowed to circulate essary. Store the machine in a heated room. If this is 2- 4 hours or until the color changes. not possible then mix a 50/50 solution of anti-freeze SHARK SSG • 97-614 • REV. 6/06...

  • Page 13: Rupture Disk

    SHARK SSG • 97-614 • REV. 6/06...
  • Page 14 8. Remove coil. 9. Replace or repair any insulation found to be torn or broken. 10. Remove insulation retainer plates. Coil Reinstallation: Reinstall new or cleaned coil by reversing Steps 9 through 1. SHARK SSG • 97-614 • REV. 6/06...

  • Page 15: Troubleshooting

    Test transformer for proper arc between con- tacts. Replace as needed. (continued on Disconnected or short in electrical All wire contacts should be clean and tight. No next page) wiring breaks in wire SHARK SSG • 97-614 • REV. 6/06...
  • Page 16 Remove coils and burner assembly, clean and burner assembly thoroughly. Misaligned electrode setting Realign electrodes to specifications. Obstruction in smoke stack Check for insulation blockage or other foreign objects. Low engine RPM Increase RPM SHARK SSG • 97-614 • REV. 6/06...
  • Page 17 O-Ring plunger retainer worn Check and replace if necessary. Cracked piston Check and replace if necessary. Pump Protector Lower water supply pressure. Do not run with spray gun closed longer than 2 minutes SHARK SSG • 97-614 • REV. 6/06...
  • Page 18 Position correctly, tighten set screw. Defective control switch Replace switch. Loose wire Check and replace or tighten wiring. Defective burner motor Replace motor. RELIEF vALvE Relief valve defective Replace or repair LEAkS WATER SHARK SSG • 97-614 • REV. 6/06...

  • Page 19: Maintenance And Oil Change Charts

    100 Hrs or Yearly Maintenance Operation or Daily Weekly Monthly Yearly Pump Check Oil Engine Pump Change Oil Engine Air Cleaner Check Clean Spark Plug Check Valve Clearance Fuel Tank Filter Water Filter/Clean Check SHARK SSG • 97-614 • REV. 6/06...

  • Page 20: Exploded View, Left Side

    ExPLOdEd vIEW 68, 69 Control Panel Illus. For detail detail See Float Tank Illus. Line To Pump SHARK SSG • 97-614 • REV. 6/06...

  • Page 21: Exploded View, Right Side

    ExPLOdEd vIEW Oil Cooler Assy. 24hP honda Steam Option To Float Tank To detergent valve For detail See Steam Option SHARK SSG • 97-614 • REV. 6/06...

  • Page 22: Exploded View Parts List

    ▲ Nut, 1/4 Flange, Zinc 90-00210 Screw, #14 Tek, Black, Zinc 11 (Vanguard) Pump, See Specifications Pages 0-1 90-2021 ▲ Nut, Cage, 1/4 x 12 Ga. 5-208 Unloader AL607 (Vanguard) 6-021720 Pressure Switch SHARK SSG • 97-614 • REV. 6/06...
  • Page 23 Elbow, 1/2" FNPT x 1/2" 6-0107 ▲ Cord, Molded MJIC, 90° (w/Generator) 2-006 Tee, 1/2" FNPT, Steel 95-0720000 Weldment, Sub-Frame 95-07200002 Weldment, Frame, Red 95-072000022 Weldment, Frame, w/Blk 2-0115090 Fuel Tank, 6 Ga. (Engine) SHARK SSG • 97-614 • REV. 6/06...

  • Page 24: Exploded View, Parts List

    Screw, 1/4"-20 x 1/2" HH, 90-4001 Washer, 5/16", Flat, SAE 90-2002 Nut, /8" ESNA, NC 2-00742 Adapter, 1/2” x 1/2” Pipe, 2-1089 Hose Barb, 1/4" x 1/4" Pipe, 90° 10-0624 Label, RPM Factory Set ▲ Not Shown SHARK SSG • 97-614 • REV. 6/06...

  • Page 25: Steam Pump, Exploded View And Parts List

    1/4 x 1/8 NPT 2-0018 Nipple, /8 x 1/4, Hex, Steel 1 4-02100000 Hose, 1/4 Push-on 8" 2-0151 Valve, Flow Control w/Metering 2-9040 Hose Clamp 2-1089 Hose Barb, 90°, 1/4" Barb x 1/4" Pipe, SHARK SSG • 97-614 • REV. 6/06...

  • Page 26: Control Panel Exploded View

    . ft 50027E/G, 6057E/G) 90-1001 Bolt, 1/4" x /4" HH NC 6-020251 Switch, Curvette 90-200012 Nut, 1/4" Flange Zn 70-00207 11-1047 Decal, 12V Electrical Box 11-1045 Decal, 120V Electrical Box (50027E/G, 5057E/G, 6057E/G) SHARK SSG • 97-614 • REV. 6/06...
  • Page 27 4-12805040 Nozzle, White, 40° ▲ Not Shown (5057E/G) 4-12805500 Nozzle, Red, 0° (50027E, 50027E/G ) 4-12805515 Nozzle, Yellow, 15° (50027E, 50027E/G) 4-12805525 Nozzle, Green, 25° (50027E, 50027E/G) 4-12805540 Nozzle, White, 40° (50027E, 50027E/G) SHARK SSG • 97-614 • REV. 6/06...

  • Page 28: Float Tank Assembly And Parts List

    2-11141 Stem, 5" Float 2-010049 Bulkhead, 1/2" PVC 6-0514 Cable, TY, 48" 2-1060 Elbow, /4" JIC x 1/2", 90° 2-11041 Anchor, Connector, 1/2" 95-07200014 Support Plate, Float Tank 2-0102 Ball, Float, Black Plastic SHARK SSG • 97-614 • REV. 6/06...

  • Page 29: Hose And Spray Gun Assembly And Parts List

    2-2000 Coupler, 1/4" Female, Brass 1 2 Wire w/Coupler 2-012 ▲ Seal, 1/4" Replacement 4-01246 Spray Gun, Shut Off, Only 10 GPM @ 4000 PSI 2-0119 ▲ O-Ring Replacement Only ▲ Not Shown SHARK SSG • 97-614 • REV. 6/06...

  • Page 30: Specifications

    5-208 2BK90H 5-4050900 25MM 5-512025 16 HP 5-009 TB4 503537E/G ST605 5-142 5-208 2BK100H 5-40510001 25MM 5-512025 20 HP 5-0109 TB4 603537E/G ST605 5-142 5-208 2BK90H 5-4050900 25MM 5-512025 24 HP 5-01094 TB6 SHARK SSG • 97-614 • REV. 6/06...
  • Page 31 5-60404 BK4H 5-405040 BX2 5-60402 5-51106 503537E/G 5-40704 P2 X 1 5-51112 BX 44 5-604044 BK4H 5-405040 BX4 5-60404 5-51106 603537E/G 5-40706 P2 X 1-1/8 5-5111 BX 44 5-604044 BK6H 5-404060 BX4 5-60404 5-51106 SHARK SSG • 97-614 • REV. 6/06...
  • Page 32 Assy No. Fuel Nozzle Transformer Motor Solenoid/Cord Solenoid Coil Electrode 50027E/G 7-0004 7-0127 7-2058 7-0005 7-0009 7-0009611 7-1286 5057E/G 7-0004 7-0127 7-2058 7-0005 7-0009 7-0009611 7-1286 057E/G 7-0004 7-0127 7-2058 7-0005 7-0009 7-0009611 7-1286 SHARK SSG • 97-614 • REV. 6/06...
  • Page 33 Open and close spray gun to be sure pressure is correct. Raise or lower pressure by adjusting the knob. Do not by-pass more than 5 minutes when by-passing to the suction side of the pump. SHARK SSG • 97-614 • REV. 6/06...
  • Page 34 70-160120 Brass Plug, 1/2" 70-160007 Oil Dip Stick 70-06007 Copper Washer 1/2" 70-000100 Crankshaft Seal 70-160217 Manifold Head 70-00100 Shim 70-060119 O-Ring Ø2.62 x 17.1 70-05005 Bearing Housing See Kit Below Valve Assembly SHARK SSG • 97-614 • REV. 6/06...
  • Page 35 ST-4035 ST-4035 ST-4035 Complete valve Seals ITEM NUMbERS INCLUdEd 4, 5, 7 3, 4, 5, 6, 7, 8 35, 36, 37, 12, 13, 14 38,39, 40 NUMbER OF CYLINdERS kIT WILL SERvICE SHARK SSG • 97-614 • REV. 6/06...
  • Page 36 FITNESS FOR A PARTICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to make any representation or promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility to ensure that the installation and use of SHARK products conforms to local codes. While SHARK attempts to assure that its products meet national codes, it cannot be responsible for how the customer chooses to use or install the product.
  • Page 38 Form #97-614 • Revised 6/06 • Printed in U.S.A.

This manual is also suitable for:

Ssg-603537eSsg-503537gSsg-503537eSsg-603537gSsg-503027gSsg-503027e/g ... Show all

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