Shark SSG-403037E Operator's Manual
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OPERATOR'S MANUAL
®
MODEL #
SSG-403037E
SSG-503027E
SSG-503027E/G
SSG-503537E
To locate your local Shark Commercial Pressure Washer Dealer nearest you,
ORDER #
MODEL #
1.110-579.0
SSG-503537E/G
SSG-603537E
1.110-580.0
SSG-603537E/G
1.110-581.0
SSG-503537E/G
1.110-582.0
visit www.sharkpw.com
SSG
98011930-1
ORDER #
1.110-583.0
1.110-584.0
1.110-585.0
1.110-603.0
9.801-193.0-H

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  • Page 1 98011930-1 ® MODEL # ORDER # MODEL # ORDER # SSG-403037E 1.110-579.0 SSG-503537E/G 1.110-583.0 SSG-603537E 1.110-584.0 SSG-503027E 1.110-580.0 SSG-603537E/G 1.110-585.0 SSG-503027E/G 1.110-581.0 SSG-503537E/G 1.110-603.0 SSG-503537E 1.110-582.0 To locate your local Shark Commercial Pressure Washer Dealer nearest you, visit www.sharkpw.com 9.801-193.0-H...
  • Page 2: Table Of Contents

    CONTENTS Introduction & Important Safety Information Component Identification Assembly Instructions Operating Instructions Detergents & Clean Up Tips Shut Down & Clean-Up Storage Maintenance 12-14 Troubleshooting 15-18 Maintenance & Oil Change Charts Exploded Views 20-21 Exploded View, Parts List 22-24 Float Tank Assembly & Parts List Control Panel, Exploded View &...
  • Page 3: Introduction & Important Safety Information

    INTRODUCTION & IMPORTANT SAFETY INFORMATION WARNING: This machine exceeds Thank you for purchasing a Shark Pressure Washer. We WARNING 85 db appropriate ear protection reserve the right to make changes at any time without must be worn. incurring any obligation.
  • Page 4: Important Safety Information

    IMPORTANT SAFETY INFORMATION In an overfilling situation, additional precautions are 14. Never make adjustments on machine while in necessary to ensure that the situation is handled operation. in a safe manner. 15. Be certain all quick coupler fittings are secured before using pressure washer.
  • Page 5 IMPORTANT SAFETY INFORMATION WARNING: Be extremely careful WARNING when using a ladder, scaffolding or any other relatively unstable location. The cleaning area should have adequate slopes and drainage to reduce the pos- sibility of a fall due to slippery RISK OF INJURY surfaces.
  • Page 6: Component Identification

    COMPONENT IDENTIFICATION SMALL Flue Adapter Optional 7-10049 Insulation Gasket Optional 7-01471 Water Supply Hose (not included) Detergent Valve 22mm Coupling Adjustable Unloader Thermostat Burner Switch Hour Meter Power Nozzle Pump Unloader Valve Burner Fuel Tank Trigger Spray Gun High High Pressure 98011930-2 Pressure Nozzel...
  • Page 7: Assembly Instructions

    ASSEMBLY INSTRUCTIONS Spray Wand High Pressure Nozzle High Pressure Hose 98011930-3 98011930-5 98011930-4 STEP 1: Attach the high pressure STEP 2: Remove Wand end and first STEP 3: Remove shipping cap place the o-ring followed by the high hose to the spray gun by threading and install oil dipstick (Depending pressure nozzle as shown.
  • Page 8: Operating Instructions

    OPERATING INSTRUCTIONS Dipstick Tank 98011930-10 98011030-9 STEP 1: Check engine oil level. Oil level should be level to the fill mark- S T E P 2 : F i l l g a s t a n k w i t h ings on the dipstick.
  • Page 9 OPERATING INSTRUCTIONS START On-Off Engine Switch Switch 98011930-15 98011930-14 STEP 7: (Electric Start Models) Turn the engine STEP 8: (Electric Start Models) Turn the key to the switch to "Start" position. START position, and hold it there until the engine starts. If the engine fails to start within 5 seconds, release the key, and wait at least 10 seconds before operating the starter again.
  • Page 10: Detergents & Clean Up Tips

    DETERGENTS & GENERAL CLEANING TECHNIQUES discharging the warm water onto the ground. This WARNING: Some detergents WARNING thermal device prevents internal damage to the pump. may be harmful if inhaled or ingested, causing severe nau- CLEANING TIPS sea, fainting or poisoning. The harmful elements may cause Pre-rinse cleaning surface with fresh water.
  • Page 11: Shut Down & Clean-Up

    SHUTTING DOWN AND CLEAN-UP On-Off Switch 98011930-23 98011930-22 98011930-24 STEP 1: Remove detergent suction STEP 2: Turn off the engine. STEP 3: Tur n off water tube from container and insert into supply. one gallon of fresh water. Open de- tergent metering valve.
  • Page 12: Maintenance

    MAINTENANCE Winterizing Procedure: PREVENTATIVE MAINTENANCE Damage due to freezing is not covered by warranty. 1. Check to see that water pump is properly Adhere to the following cold weather procedures when- lubricated. ever the washer must be stored or operated outdoors 2.
  • Page 13 MAINTENANCE Deliming Coils: associated with machines incorporating a spray gun. Periodic inspection, to insure that the fuel solenoid Periodic flushing of coils or optional float tank is valve functions properly, is recommended. This can recommended. be done by operating the machine and checking to Step 1 Fill a container with 4 gallons of water, then .
  • Page 14 8. Remove coil. on the air band setting. 9. Replace or repair any insulation found to be torn Shark Clear Flame Oil Burner or broken. Burner Air Adjustment: The oil burner on this machine 10. Remove insulation retainer plates.
  • Page 15: Troubleshooting

    TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Faulty pressure gauge Install new gauge. OPERATING Insufficient water supply Use larger supply hose; clean filter at water PRESSURE inlet. Old, worn or incorrect spray nozzle Match nozzle number to machine and/or replace with new nozzle. Belt slippage Tighten or replace;...
  • Page 16 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION BURNER WILL Flex coupling slipping on fuel Replace if needed. NOT LIGHT pump shaft or burner motor shaft (continued from On-Off switch defective Check for electrical current reaching burner previous page) assembly with burner switch on. Heavy sooting on coil and burner Clean as required.
  • Page 17 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW WATER Improper fuel or water in fuel Replace with clean and proper fuel. TEMPERATURE Low fuel pressure Increase fuel pressure. Weak fuel pump Check fuel pump pressure. Replace pump if needed. Fuel filter partially clogged Replace as needed.
  • Page 18 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION OIL DRIPPING Oil seal worn Check and replace if necessary. EXCESSIVE Irregular functioning of the valves Check and replace if necessary. VIBRATION IN DELIVERY LINE DETERGENT Air leak Tighten all clamps. Check detergent lines for NOT DRAWING holes.
  • Page 19: Maintenance & Oil Change Charts

    PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance.
  • Page 20: Exploded Views

    EXPLODED VIEW Battery Installed Option 8.904-051.0 65, 66 Control Panel Illus. For Detail Detail See Float Tank Illus. Line To Pump 98011930-30 SSG 579-585 • 9.801-193.0 • Rev. 3/14...
  • Page 21 EXPLODED VIEW Vanguard with Heat Shield Engine Carb Port To Float Tank 114 100 98011930-31 To Detergent Valve SSG 579-585 • 9.801-193.0 • Rev. 3/14...
  • Page 22: Exploded View Parts List

    EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 9.803-014.0 Coil, Rodless 9.802-099.0  Washer, Snubbing 9.802-720.0  Bolt, 3/8 x 1" NC HH 9.803-005.0 Top Wrap, SS 9.802-814.0  Washer, 3/8" Lock Split Ring 3 9.802-071.0 ...
  • Page 23 EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 9.803-009.0 Bracket, Belt Tension 9.803-251.0 Weldment, Belt Guard, Long, (w/Generator) Black (581.0, 583.0, 584.0 9.802-776.0  Nut, 5/16", ESNA, NC - w/Gen) (w/Generator) 9.803-001.0  Weldment, Belt Guard, Short, 9.802-710.0 ...
  • Page 24 EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.922-633.0 Brkt, 850cc Canister Mount, 9.802-153.0 Swivel, 1/4" JIC Female (579.0) 1 Wrinkle Black 9.802-013.0 Nipple, 1/2" x 2-1/2", 9.802-254.0 Hose, 1/4" Push-On 5" Galvanized SCH 80 Pipe 9.802-254.0 Hose, 1/4"...
  • Page 25: Float Tank Assembly & Parts List

    FLOAT TANK EXPLODED VIEW 8.903-579.0 98011930-33 To Pump FLOAT TANK PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 9.804-042.0 Tank, Float, 2-1/2 Gallon, 9.803-671.0 Stem, 5" Float Blank 9.802-512.0 Cable, TY, 48" 8.749-328.0 Valve, Float Plastic 9.802-150.0 Anchor, Connector, 1/2" 9.802-162.0 Strainer, 1/2"...
  • Page 26: Control Panel, Exploded View & Parts List

    CONTROL PANEL EXPLODED VIEW (Reversed View of Label) Detergent Valve Pump To Detergent Valve 98011930-32 SSG 579-585 • 9.801-193.0 • Rev. 3/14...
  • Page 27 9.801-648.0 Decal, Operating Instructions (1.103-603.0 only) 9.802-064.0 Grommet, Rubber, Nozzle Holder 9.800-049.0 Label, Manufacturer's Cleaning Solution 8.704-660.0 Label, Shark (all but 603.0) 9.800-041.0 Label, Warning 9.800-034.0 Lexan, Cover, Outdoor 8.932-968.0 Label, Outdoor 9.803-250.0 9.802-188.0 Valve, Metering SSG 579-585 • 9.801-193.0 • Rev. 3/14...
  • Page 28: Hose & Spray Gun Assembly & Parts List

    HOSE & SPRAY GUN ASSEMBLY 98011930-34 HOSE & SPRAY GUN PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.739-203.0 Hose, 3/8” x 50’, 2 Wire 9.802-299.0 Nozzle, 0005, Red Tuff Flex (582.0, 583.0) 8.710-384.0 Gun, ST-1500, 5000 PSI 9.802-300.0 Nozzle, 1505, Yellow 10.4 GPM...
  • Page 29: Burner Specifications

    SPECIFICATIONS KNA BURNER SPECIFICATIONS Burner Fuel Fuel Model No. Assy No. Nozzle Igniter Motor Fuel/Pump Pump Coil Electrode 1.110-579.0 8.918-919.0 8.717-273.0 8.919-116.0 8.751-074.0 8.700-758.0 9.802-639.0 8.751-342.0 1.110-580.0 8.918-919.0 8.717-273.0 8.919-116.0 8.751-074.0 8.700-758.0 9.802-639.0 8.751-342.0 1.110-581.0 8.920-645.0 8.717-366.0 8.919-114.0 8.752-930.0 8.700-759.0 9.802-640.0 8.750-778.0 1.110-582.0...
  • Page 30: Pump Specifications

    SPECIFICATIONS PARTS SPECIFICATIONS ENGINE PUMP Machine Pump Part Pulley Bushing Engine Engine Model Model Number Unloader Pulley Part # Bushing Part # Engine Model Part # Pulley 1.110-579.0 ST4035R 8.904-798.0 8.715-483.0 2BK100H 9.802-391.0 25MM 9.802-403.0 GX 390 (389CC) 9.802-321.0 2BK34H 1.110-580.0 ST4035R 8.904-798.0 8.715-483.0 2BK90H...
  • Page 31 SPECIFICATIONS GENERATOR ENGINE Pulley Bushing Belt Belt Pulley Belt Model Part # Bushing Part # Size Part # Pulley Part # Belt Part # Bushing Part No. 579.0 9.802-382.0 H x 1 9.802-399.0 BX44(2) 8.715-705.0 580.0 9.802-382.0 H x 1 9.802-399.0 BX42(2) 8.715-703.0...
  • Page 32: St.1 Pump Exploded View And Parts List

    ST.1 SERIES PUMP EXPLODED VIEW 8.904-978.0 ST4035 8.904-806.0 ST6035 TORQUE SPECS Item # Ft.-Lbs. ST.1 SERIES PUMP EXPLODED VIEW & PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 9.804-604.0 Crankcase 9.802-890.0 Washer 9.803-195.0 Plunger Guide 9.803-198.0 Copper Washer 3/8" See Kit Plunger Oil Seal 9.802-925.0...
  • Page 33 ST.1 SERIES PUMP EXPLODED VIEW & PARTS LIST ITEM PART NO. DESCRIPTION See Kit O-Ring Ø1.78 x10.82 See Kit Teflon Ring See Kit Plunger See Kit Copper Spacer 9.803-143.0 Plunger Rod 9.803-157.0 Connecting Rod 9.802-912.0 Snap Ring 9.802-915.0 Connecting Rod Pin 9.802-889.0 Spring Washer 9.802-937.0...
  • Page 34: Kna Burner "S" Replacement & Parts List

    CLEAR FLAME BURNER "S" REPLACEMENT PARTS For best performance specify genuine KNA replacement parts 8.918-919.0 SSG 579-585 • 9.801-193.0 • Rev. 3/14...
  • Page 35 Item # Part # Description Item # Part # Description 8.919-050.0 BURNER HOUSING ASSEMBLY 8.750-830.0 PLUG, HOLE 0.285 PLASTIC 8.751-160.0 AIR GUIDE 8.751-134.0 PLUG, 1/8" NPT x HEX SHOULDER 8.700-758.0 FUEL PUMP, SUNTEC A2VA-3106 12-24V SOL 8.918-454.0 GASKET, JUNCTION BOX 8.700-759.0 FUEL PUMP, SUNTEC A2VA-3106 120V SOL 8.750-542.0...
  • Page 36: Kna Burner "M/L" Replacement & Parts List

    CLEAR FLAME BURNER "M/L" REPLACEMENT PARTS For best performance specify genuine KNA replacement parts 8.920-645.0 SSG 579-585 • 9.801-193.0 • Rev. 3/14...
  • Page 37 Item # Part # Description Item # Part # Description 8.752-865.0 BURNER HOUSING ASSEMBLY-M/L 8.750-818.0 LIGHT, INDICATOR, GREEN 28V 8.700-758.0 FUEL PUMP, SUNTEC A2VA-3106 12-24V SOL 8.750-819.0 LIGHT, INDICATOR, GREEN 125V 8.700-759.0 FUEL PUMP, SUNTEC A2VA-3106 120V SOL 8.750-820.0 LIGHT, INDICATOR, GREEN 250V 8.700-760.0 FUEL PUMP, SUNTEC A2VA-3106 230V SOL 8.750-784.0...
  • Page 38: Vrt3 Unloader Exploded View And Parts List

    VRT3 UNLOADER EXPLODED VIEW AND PARTS LIST 8.750-297.0, 8 GPM, 2320 PSI 8.750-298.0, 8 GPM, 3630 PSI 8.750-299.0, 8 GPM, 4500 PSI ITEM PART NO. DESCRIPTION 8.750-713.0 Outlet Fitting 8.750-712.0 Knob, Unloader 8.750-709.0 Repair Kit, VRT3, 2320/3630 PSI 8.750-710.0 Repair Kit, VRT3, 4500 PSI (Kit Items: 3, 4, 6, 9-12, 21, 24) Unloader Adjustment Procedures Remove lock nut (Item 19).
  • Page 40 www.sharkpw.com Form # 9.801-193.0 • Revised 3/14 • Printed in U.S.A. or Mexico...

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