Shark SSG-503027E, SSG-503027G, SSG-503537E, SSG-503537G, SSG-603537E, SSG-603537G Operator's Manual

Shark SSG-503027E, SSG-503027G, SSG-503537E, SSG-503537G, SSG-603537E, SSG-603537G Operator's Manual

Shark pressure washer operator's manual
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OPERATOR'S MANUAL
SSG-503027E/G
SSG-503537E/G
SSG-603537E/G
For technical assistance or the SHARK dealer nearest you
visit our website at www.shark-pw.com
#97-6134

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Summary of Contents for Shark SSG-503027E, SSG-503027G, SSG-503537E, SSG-503537G, SSG-603537E, SSG-603537G

  • Page 1 OPERATOR’S MANUAL SSG-503027E/G SSG-503537E/G SSG-603537E/G For technical assistance or the SHARK dealer nearest you visit our website at www.shark-pw.com #97-6134...
  • Page 3: Table Of Contents

    The model and serial numbers will be found on a decal attached to the pressure washer. You should record both serial number and date of purchase and keep in a safe place for future reference. SHARK SSG • 97-6134 • REV. 7/05a CONTENTS 12-14...
  • Page 4: Introduction And Important Safety Information

    WARNING HIGH PRESSURE STREAM CAN PIERCE SKIN AND TISSUES. SHARK SSG • 97-6134 • REV. 7/05a WARNING: Risk of asphyxiation. Use this product outdoors only. 5. Avoid installing machines in small areas or near exhaust fans. Exhaust contains poi- sonous carbon monoxide gas;...
  • Page 5: Important Safety Information

    27. Do not overreach or stand on unstable support. Keep good footing and balance at all times. 28. This machine must be attended during operation. 29. CAUTION: Risk of injury. Disconnect battery ground terminal before servicing. SHARK SSG • 97-6134 • REV. 7/05a...
  • Page 6: Component Identification

    This sys- tem prevents internal pump damage. Note: if flue adapter is installed, the burner assembly air adjustment must be adjusted. SHARK SSG • 97-6134 • REV. 7/05a Supply Hose (not included) Adjustable Thermostat...
  • Page 7: Assembly Instructions

    Fitting Coupler Collar STEP 5: Connect the high pressure hose to the pump discharge fitting. Push coupler collar forward until secure. SHARK SSG • 97-6134 • REV. 7/05a Pressure Nozzle Wand Coupler Wand Collar STEP 3: Release the coupler col- lar and push the nozzle until the collar clicks.
  • Page 8: Operating Instructions

    Choke Lever STEP 7: Turn the engine switch to "Start" position. SHARK SSG • 97-6134 • REV. 7/05a Tank STEP 2: Fill gas tank with unleaded gasoline. Do not use leaded gaso- line.
  • Page 9: Steam Combination

    Thermostat Step 2: Turn the thermostat knob to the 270° mark, (The thermostat is a high limit device and does not regu- late temperature. SHARK SSG • 97-6134 • REV. 7/05a Burner Temperature Control Safety Latch...
  • Page 10: Detergents And Clean Up Tips

    Apply safety latch to spray gun. Remove black soap nozzle from the quick coupler. Select and install the desired high pressure nozzle. NOTE: You can also stop detergent from flowing by simply remov- ing detergent siphon tube from bottle. SHARK SSG • 97-6134 • REV. 7/05a RINSING...
  • Page 11: Shutting Down And Clean-Up

    NOTE: Refer to the engine manufacturer's manual for service and mainte- nance of the engine. SHARK SSG • 97-6134 • REV. 7/05a Engine On-Off Switch STEP 3: Turn off water supply.
  • Page 12: Maintenance

    2- 4 hours or until the color changes. Step 4 After circulating solution, flush the entire sys- tem with fresh water. Clean out float tank and then reinstall wand assembly to spray gun. SHARK SSG • 97-6134 • REV. 7/05a...
  • Page 13: Rupture Disk

    If the desired position cannot be obtained using only the air shutter, lock the air shutter in as close a position as can be obtained, then repeat the above procedure on the air band setting. SHARK SSG • 97-6134 • REV. 7/05a Electrodes 1/8" 1/8"...
  • Page 14: Maintenance

    8. Remove coil. 9. Replace or repair any insulation found to be torn or broken. 10. Remove insulation retainer plates. Coil Reinstallation: Reinstall new or cleaned coil by reversing Steps 9 through 1. MAINTENANCE SHARK SSG • 97-6134 • REV. 7/05a...
  • Page 15: Troubleshooting

    Increase fuel pressure to specification and/or replace fuel pump. Test with pressure gauge. Test transformer for proper arc between contacts. Replace as needed. All wire contacts should be clean and tight. No breaks in wire. SHARK SSG • 97-6134 • REV. 7/05a...
  • Page 16 Readjust air bands on burner assembly. Adjust fuel pump pressure to specifications. Replace nozzle. Replace nozzle. Remove coils and burner assembly, clean thoroughly. Realign electrodes to specifications. Check for insulation blockage or other foreign objects. Increase RPM. SHARK SSG • 97-6134 • REV. 7/05a...
  • Page 17 Check and change oil twice as often. Check and replace if necessary. Check and replace if necessary. Check and replace if necessary. Lower water supply pressure. Do not run with spray gun closed longer than 2 minutes. SHARK SSG • 97-6134 • REV. 7/05a...
  • Page 18 Check and replace if necessary. Check and replace if necessary. Replace fuel pump. Position correctly, tighten set screw. Replace switch. Check and replace or tighten wiring. Replace motor. Replace or repair. SHARK SSG • 97-6134 • REV. 7/05a...
  • Page 19: Preventative Maintenance

    Regular preventative maintenance will add many hours to the life of your pressure washer. Perform maintenance more often under severe conditions. Check pump oil level before first use of your new pressure washer. Change pump oil after first 50 hours and every 3 months or 500 hours thereafter. Use SAE 30 weight oil, non-detergent.
  • Page 20: Exploded View, Left Side

    68, 69 EXPLODED VIEW Detail See Float Tank Illus. Line To Pump SHARK SSG • 97-6134 • REV. 7/05a Control Panel Illus. For Detail...
  • Page 21: Exploded View, Right Side

    EXPLODED VIEW Oil Cooler Assy. 24HP Honda SHARK SSG • 97-6134 • REV. 7/05a To Float Tank To Detergent Valve Steam Option For Detail See Steam Option...
  • Page 22: Exploded View Parts List

    6-021720 Pressure Switch EXPLODED VIEW PARTS LIST ITEM PART NO. 6 ft. 2 ft. O Separator 1 SHARK SSG • 97-6134 • REV. 7/05a DESCRIPTION 2-300816 Pump Protector, 3/8" FNPT 1 4-02047716 Pressure Hose 3/8" x 16" 4-02110000 Hose 1/2" Push On 4-02110000 Hose, 1/2"...
  • Page 23 6-01011 6-0516 2-1088 2-1061 2-0053 10-02025A 2-00602 2-0036 SHARK SSG • 97-6134 • REV. 7/05a DESCRIPTION Fuel Tank, 9 Ga. (Burner) Cap, Fuel, Plastic Label, Caution, Diesel Label, Caution, Unleaded 1 Weldment, Belt Guard, Long (w/Generator) Weldment, Belt Guard, Short...
  • Page 24 2-1089 Hose Barb, 1/4" x 1/4" Pipe, 90° EXPLODED VIEW PARTS LIST ITEM PART NO. 1 ft. SHARK SSG • 97-6134 • REV. 7/05a DESCRIPTION 90-1034 Bolt, M6 x 1.0 12 x Metric 8.8 SOC, (6035E/G) 2-1081 Bushing, 3/4" x 1/2" NPT 6-05134 Cable, TY, 48"...
  • Page 25: Steam Pump, Exploded View And Parts List

    ITEM PART NO. 2-1062 2-10422 2-1088 4-02100000 2-9040 2-10630 SHARK SSG • 97-6134 • REV. 7/05a DESCRIPTION Elbow, 1/2 JIC x 1/2" MPT Tee, 1/2 Street w/Two 1/8" MPT Holes Hose Barb, 90°, 1/4 x 1/8 NPT Hose, 1/4 Push-on 8 "...
  • Page 26: Control Panel Exploded View

    11-1045 Decal, 120V Electrical Box (503027E/G, 503537E/G, 603537E/G) Label) To Detergent Valve ITEM 3.3 ft SHARK SSG • 97-6134 • REV. 7/05a PART NO. DESCRIPTION 6-020590 12V Indicator Light, Green 1 6-020530 120V, Indicator Light, Green (503027E/G, 503537E/G, 603537E/G) 4-050823...
  • Page 27 10-9999 10-08017 70-180503 2-30152 11-0711 4-02090000 2-9040 4-02080000 2-1905 90-017 11-1042 9.800-049.0 SHARK SSG • 97-6134 • REV. 7/05a DESCRIPTION Nozzle, Red, 0° (603537E/G) Nozzle, Yellow, 15° (603537E/G) Nozzle, Green, 25° (603537E/G) Nozzle, White, 40° (603537E/G) Decal, Stripe Label, Warning...
  • Page 28: Float Tank Assembly And Parts List

    ITEM PART NO. 90-300210 2-10942 2-11141 6-05134 2-11041 2-0102 SHARK SSG • 97-6134 • REV. 7/05a DESCRIPTION Screw, #14 x 1", TEK, Blk, Zinc Swivel, 1/2" MP x 3/4" GHF w/Strainer Stem, 5" Float Cable, TY, 48" Anchor, Connector, 1/2"...
  • Page 29: Hose And Spray Gun Assembly And Parts List

    Spray Gun, Shut Off, 10 GPM @ 4000 PSI ITEM PART NO. 4-0111021 2-2000 2-0132 2-0119 SHARK SSG • 97-6134 • REV. 7/05a DESCRIPTION Lance, Spray, Insulated, 35.5" SS Coupler, 1/4" Female, Brass 1 Seal, 1/4" Replacement Only O-Ring Replacement Only...
  • Page 30: Pump Specifications

    5-4050900 25MM 5-512025 2BK90H 5-4050900 25MM 5-512025 2BK100H 5-40510001 25MM 5-512025 2BK90H 5-4050900 25MM 5-512025 SHARK SSG • 97-6134 • REV. 7/05a ENGINE Engine Engine Engine Size Part # Pulley 16 HP 5-0309 2BK34H 16 HP 5-0309 3TB34 20 HP...
  • Page 31 Part # Pulley Part # BX 43 5-604043 BX 43 5-604043 BK34H 5-4050340 BX 44 5-604044 BK34H 5-4050340 BX 44 5-604044 BK36H 5-4040360 SHARK SSG • 97-6134 • REV. 7/05a CONTROLS Belt Belts Part # Bushing BX32 5-604032 5-511063 BX34 5-604034...
  • Page 32: Burner Specifications

    7-21344U 7-01284 7-51824 7-21344U Burner Transformer Motor 7-0127 7-20358 7-0005 7-0127 7-20358 7-0005 7-0127 7-20358 7-0005 SHARK SSG • 97-6134 • REV. 7/05a Fuel/Pump Fuel Solenoid/Cord Solenoid Coil Electrode 7-00098 7-21854U 7-5780 7-21844U 7-21755U 7-578703 7-21844U 7-21755U 7-578703 7-21844U 7-21755U...
  • Page 33 FITNESS FOR A PARTICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to make any representation or promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility to ensure that the installation and use of SHARK products conforms to local codes. While SHARK attempts to assure that its products meet national codes, it cannot be responsible for how the customer chooses to use or install the product.
  • Page 34 Form #97-6134 • Revised 7/05a • Printed in U.S.A.

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