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Eaton 825/550 manual available for free PDF download: Installation And Operation Manual
Eaton 825/550 Installation And Operation Manual (256 pages)
450–825 kVA Powerware Series
Brand:
Eaton
| Category:
UPS
| Size: 4 MB
Table of Contents
Save These Instructions
4
Important Safety Instructions
4
Table of Contents
5
1 Introduction
13
Figure 1-1. Eaton 9395 Three UPM UPS (650-825 Kva)
14
Figure 1-2. Eaton 9395 Plus 1 UPS (650-825 Kva) with the Field Installed UPM
14
Figure 1-3. Eaton 9395-825/550 Two UPM UPS (450-550 Kva)
15
Figure 1-4. Eaton 9395-825/550 Two UPM UPS with the Field Installed UPM (450-825 Kva)
15
UPS Standard Features
16
Installation Features
16
Control Panel
16
Customer Interface
16
Advanced Battery Management
16
Options and Accessories
17
Field Installed UPM
17
Sync Control
17
Single-Feed Kit
17
Separate Rectifier Input
17
Distributed Bypass System
17
Input Output Module Configuration
18
Continuous Static Switch
18
Inherent Redundancy
18
Energy Saver System and High Alert Modes
18
Variable Module Management System and High Alert Modes
19
Monitoring and Communication
19
Basic System Configurations
20
Battery System
20
Conventions Used in this Manual
21
Using this Manual
21
For more Information
22
Symbols, Controls, and Indicators
22
Getting Help
23
2 Safety Warnings
25
Section I - Installation
27
3 UPS Installation Plan and Unpacking
29
Creating an Installation Plan
29
Preparing the Site
29
Environmental and Installation Considerations
29
Figure 3-1. UPS Cabinet Dimensions - Three UPM (Front View)
32
Figure 3-2. UPS Cabinet Dimensions - Two UPM (Front View)
32
Figure 3-3. UPS Cabinet Dimensions (Right Side View)
33
Figure 3-4. ISBM Section Dimensions (Front View)
33
Figure 3-5. UPM Section Dimensions - Three UPM (Front View)
34
Figure 3-6. UPM Section Dimensions - Two UPM (Front View)
34
Figure 3-7. ISBM Section Dimensions (Top View)
35
Figure 3-8. ISBM Section Dimensions (Bottom View)
35
Figure 3-9. UPM Section Dimensions - Three UPM (Top View)
36
Figure 3-10. UPM Section Dimensions - Two UPM (Top View)
36
Figure 3-11. ISBM Section Center of Gravity - Momentary Static Switch
37
Figure 3-12. ISBM Section Center of Gravity - Continuous Static Switch
37
Figure 3-13. UPM Section Center of Gravity - Three UPM
38
Figure 3-14. UPM Section Center of Gravity - Two UPM
38
Figure 3-15. Remote EPO Switch Dimensions
39
UPS System Power Wiring Preparation
39
UPS System Interface Wiring Preparation
55
Distributed Bypass Power Wiring Preparation
56
Inspecting and Unpacking the UPS Cabinets
57
Figure 3-16. UPS Cabinet as Shipped on Pallet (ISBM Section)
58
Figure 3-17. UPS Cabinet as Shipped on Pallet (UPM Section - Three UPM)
59
Figure 3-18. UPS Cabinet as Shipped on Pallet (UPM Section - Two UPM)
60
4 UPS System Installation
61
Preliminary Installation Information
61
Unloading the Ups Sections from the Pallet
61
Figure 4-1. Removing the ISBM Section Left Side Shipping Bracket
62
Figure 4-2. Removing the ISBM Section Right Side Shipping Bracket
63
Figure 4-3. Removing the Three UPM Section Left Side Shipping Bracket
64
Figure 4-4. Removing the Three UPM Section Right Side Shipping Bracket
65
Figure 4-5. Removing the Two UPM Section Left Side Shipping Bracket
66
Figure 4-6. Removing the Two UPM Section Right Side Shipping Bracket
67
Mechanically Joining the Sections
67
Figure 4-7. Section Joining (Three UPM Section Shown)
68
Figure 4-8. ISBM and UPM Sections Joined (Three UPM Section Shown)
69
Figure 4-9. ISBM Section to UPM Section Joining Brackets
70
Electrically Connecting the Sections
70
Figure 4-10. ISBM Section Intercabinet Power Terminal Locations - Common Rectifier Feed, Momentary Static Switch
74
Figure 4-11. ISBM Section Input Power Terminal Detail - Common Rectifier Feed, Momentary Static Switch
75
Figure 4-12. ISBM Section Intercabinet Power Terminal Locations - Common Rectifier Feed, Continuous Static Switch
76
Figure 4-13. ISBM Section Input Power Terminal Detail - Continuous Static Switch
77
Figure 4-14. ISBM Section Intercabinet Power Terminal Locations - Separate Rectifier Feed, Momentary Static Switch
78
Figure 4-15. ISBM Section Input Power Terminal Detail - Separate Rectifier Feed, Momentary Static Switch
79
Figure 4-16. ISBM Section Battery Input Power Terminal Detail
80
Figure 4-17. ISBM Section Output Power Terminal Detail
80
Figure 4-18. UPS Intercabinet Interface Harness Locations
81
Figure 4-19. Pl1 Interface Board Location
82
Figure 4-20. J39 Location on Pl1 Interface Board
82
Field Installed UPM Installation
83
Battery System Installation
83
Distributed Bypass Tie Cabinet Installation
83
Installing Ups External and Battery Power Wiring
83
Hole Barrel Lug Terminations to Bus Bar Installation
84
External Power Wiring Installation
85
Battery Power Wiring
97
Installing Interface Connections
100
TB1 Battery Interface Connections
105
X-Slot Connections
107
Installing a REPO Switch
108
Installing Options, Accessories, and Distributed Bypass Control Wiring
111
Initial Startup
111
Completing the Installation Checklist
111
Installation Checklist
112
5 Installing Options and Accessories
115
Installing an Optional Powerware Hot Sync Can Bridge Card
115
Installing Distributed Bypass Control Wiring
118
Installing an Optional Remote Monitor Panel II
123
Installing an Optional Relay Interface Module II
125
Installing an Optional Supervisory Contact Module II
127
Accessory Mounting Dimensions
129
6 Understanding UPS Operation
135
Ups System Overview
135
Single UPS
136
Online Mode
137
Energy Saver System Mode
138
Variable Module Management System
138
Bypass Mode
139
Battery Mode
140
Single UPS Unit System Oneline Configurations
142
Momentary Static Switch
144
Momentary Static Switch
145
Momentary Static Switch
146
Momentary Static Switch
147
Continuous Static Switch
150
Continuous Static Switch
151
Momentary Static Switch
160
Momentary Static Switch
161
Continuous Static Switch
163
Multiple UPS Distributed Bypass System
169
Bypass Mode – Distributed Bypass
171
Battery Mode – Distributed Bypass
173
Multiple UPS Distributed Bypass System Oneline Configurations
174
7 UPS Operating Instructions
181
Ups Controls and Indicators
181
Control Panel
182
Circuit Breakers
182
Using the Control Panel
183
Status Indicators
184
System Events
184
Using the LCD and Pushbuttons
185
Using the Menu
186
MIMIC Screen
186
Display Menu Operation
187
Load off Screen
190
System Status Screen and Controls
191
Single UPS Operation
193
Enable Energy Saver Systemmode from the UPS Command Menu
194
Disable Energy Saver System Mode from the UPS Command Menu
195
Enable Variable Module Management System Mode from the UPS Command Menu
196
Start Variable Module Management System High Alert Mode from the UPS Command Menu
197
Starting the Ups in Bypass Mode
197
Enable Energy Saver Systemmode from the Bypass Command Menu
198
Disable Energy Saver System Mode from the Bypass Command Menu
199
Enable Variable Module Management System Mode from the Bypass Command Menu
200
Start Variable Module Management System High Alert Mode from the Bypass Command Menu
201
Starting the Upms
201
Starting a Single UPM
203
Transfer from Online to Bypass Mode
204
Transfer from Online to Bypass Mode and Shut down Upms
205
Single UPM Restart
206
UPS and Critical Load Shutdown
207
Using the Remote Emergency Power-Off Switch
209
Multiple UPS Distributed Bypass Operation
211
Enable Energy Saver Systemmode from the UPS Command Menu
212
Disable Energy Saver System Mode from the UPS Command Menu
213
Enable Variable Module Management System Mode from the UPS Command Menu
214
Start Variable Module Management System High Alert Mode from the UPS Command Menu
215
Starting the Distributed Bypass System in Bypass Mode
215
Enable Energy Saver Systemmode from the Bypass Command Menu
216
Disable Energy Saver System Mode from the Bypass Command Menu
217
Enable Variable Module Management System Mode from the Bypass Command Menu
218
Start Variable Module Management System High Alert Mode from the Bypass Command Menu
219
Starting the Ups Upms
219
Starting a Single UPM
221
Transfer from Online to Bypass Mode
222
Transfer from Online to Bypass Mode and Shut down All Upms
223
Single UPM Shutdown
224
Single UPS Shutdown Using Load off
225
Single UPS Shutdown Using UPM Shutdown
226
Single UPS Restart
227
UPS and Critical Load Shutdown
228
Using the UPS LOAD off Pushbutton or Command
229
Using the Remote Emergency Power-Off Switch
231
8 Communication
233
X-Slot Cards
233
Enotify Service
234
Remote Notification
235
Terminal Mode
236
Display Ups Control Panel
236
Event History Log
237
Building Alarm Monitoring
239
General Purpose Relay Contact
239
Remote Monitor Panel II
239
Relay Interface Module II
241
Supervisory Contact Module II
242
9 UPS Maintenance
243
Performing Preventive Maintenance
244
Daily Maintenance
244
Monthly Maintenance
244
PERIODIC Maintenance
249
Annual Maintenance
249
Battery Maintenance
249
Installing Batteries
250
Recycling the Used Battery or Ups
250
Maintenance Training
250
10 Product Specifications
251
Model Numbers
251
Ups Input
251
UPS Output
252
Ups Environmental
252
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