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ADLINK Technology GEME-4000 Series User Manual

General embedded machine engine
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GEME-4000/H4000/S4000
5000/X5000/S5000 Series
General Embedded Machine Engine
User's Manual

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  • Page 1 GEME-4000/H4000/S4000 5000/X5000/S5000 Series General Embedded Machine Engine User’s Manual...
  • Page 3 Trademarks ® GEME is a registered trademark of ADLINK Technology Inc. Other product names mentioned herein are used for identification purposes only and may be trademarks and/or registered trademarks of their respective companies.
  • Page 4 Getting Service from ADLINK Customer Satisfaction is top priority for ADLINK Technology Inc. If you need any help or service, please contact us. ADLINK TECHNOLOGY INC. Web Site http://www.adlinktech.com Sales & Service service@adlinktech.com +886-2-82265877 +886-2-82265717 Address 9F, No. 166, Jian Yi Road, Chungho City, Taipei, 235 Taiwan Please email or FAX your detailed information for prompt, satisfactory, and consistent service.

  • Page 5: Table Of Contents

    Table of Contents Introduction..................1 Product Overview................1 Unpacking Checklist................ 2 GEME Family .................. 3 1.3.1 Name Rule ................3 Specifications .................. 5 Base Unit ..................9 Dimensions ..................9 Base Unit Connector Pin Assignments.......... 13 　 2.2.1 VGA Connector............13 　 2.2.2 USB Connector (2 Ports) ........
  • Page 6 Extension Modules Overview ............35 　 5.0.1 Product series ............35 MPC-8164 ..................36 　 5.1.1 Features..............36 　 5.1.2 CN2 Pin Assignments: Main connector....37 　 ....................37 　 5.1.3 CN3 Pin Assignment: General Purpose DI/DO ports38 　 ....................38 　...
  • Page 7 　 5.7.4 Dimensions ............59 PMC-7852G .................. 60 　 5.8.1 Features..............60 　 5.8.2 Specifications............60 　 5.8.3 Pin Assignment ............61 　 5.8.4 Dimensions ............62 Appendix A: Important safety instructions ......63 Appendix B: Warranty Policy ............65 Table of Contents • iii...

  • Page 9: Introduction

    Introduction Product Overview The General Embedded Machine Engine (GEME) 4000/5000 series is a complete embedded solution for Machine Automation/ Machine Vision/ Vision system integrators who are looking for a embedded controller to run their CPU-intensive applications. GEME is a rugged and compact chassis that supports an embedded SBC and power supply unit with optional storage peripherals, such as CompactFlash cards or a 2.5"...

  • Page 10: Unpacking Checklist

    Unpacking Checklist Check the shipping carton for any damage. If the shipping carton and contents are damaged, notify the dealer for a replacement. Retain the shipping carton and packing material for inspection by the dealer. Obtain authorization before returning any product to ADLINK. Check the following items are included in the package, if there are any missing items, contact your dealer: Product...

  • Page 11: Geme Family

    CAUTION: The board fitted inside the GEME system must be protected from static discharge and physical shock. Never remove any of the socketed parts except at a static-free workstation. Use the anti-static bag shipped with the product to handle the board. Wear a wrist strap grounded through one of the system's ESD Ground jacks when servicing system components.
  • Page 12 The “∀” mark is the alphabet used to identify the different function, where : X: embedded PMC module with 4 channels video capture, which can support up to 120 fps H: embedded PMC module with H/W MPEG4. S: embedded PMC module with PCMCIA, CF and 2 USB2.0 ports 4 •...

  • Page 13: Specifications

    Specifications GEME-4000 GEME-H4000 GEME-5000 GEME-X5000 SBC Model No. EBC-P400 Ultra Low Voltage Low Voltage Celeron M Pentium M 512 KB on-die Advanced 1 MB/2 MB on-die Advanced Cache Transfer Cache (ATC) Transfer Cache (ATC) System Memory One SODIMM socket for up to 1GB DDR333 Intel 855GME Graphics and Memory Controller Hub (GMCH) Chipset Intel I/O Controller Hub 4 (ICH4)
  • Page 14 Hardware Built-in Winbond W83627HF, monitoring CPU temperature, Monitoring voltage and battery,+3.3V,+5V,+12V voltage COM1/ COM2: 16550 UART compatible ports with RS-232 COM Ports interface,COM2 also supports RS-422,RS-485 Parallel Port One high-speed parallel port, SPP/EPP/ECP mode Keyboard/Mouse Combed PS/2 type mini-DIN connectors Floppy Interface None 1 on-board 32-bit 33Mhz PMC module socket for functionally...
  • Page 15 Operating: 5-100Hz, 0.00142 g2/Hz; 100-500Hz, -6dB/Octave, 0.5Grms, 3axes, 30 minutes/axis Random Vibration Non-operating: 5-100Hz , 0.02g2/Hz ; 100-500Hz , -6dB/Octave, 1.88Grms, 3 axes,1hr/axis (IEC 68-2-64) Warning! Always disconnect the power cord from your chassis whenever you are working on it. Do not connect the power cord while the power switch is on.

  • Page 17: Base Unit

    Base Unit This chapter will familiarize the user with available GEME interfaces and connections before getting started and includes the following information: • Dimensions • Base Unit Connector Pin Assignments Dimensions Base Unit • 9...
  • Page 18 TOP VIEW SIDE VIEW COM2 LPT1 PWR ACT/LINK RESET 10/100M COM1 IEEE1394 KB/MS SPK OUT MIC IN POWER SUPP LY POWER INPUT : 100~240 VAC 50~60Hz FRONT VIEW Figure 1. GEME-4000/5000 base unit dimensions 10 • Base Unit...
  • Page 19 TOP VIEW SIDE VIEW COM2 LPT1 PWR ACT/LINK RESET 10/100M IEEE1394 COM1 KB/MS GPIO POWER SUPP LY POWER INPUT : 100~240 VAC 50~60Hz FRONT VIEW Figure 2. GEME-H4000/X5000 base unit dimensions Base Unit • 11...
  • Page 20 TOP VIEW SIDE VIEW COM2 LPT1 PWR ACT/LINK RESET 10/100M IEEE1394 COM1 KB/MS PCMCIA POWER SUPP LY POWER INPUT : 100~240VAC 50~60Hz Figure 3. GEME-S4000/S5000 dimensions 12 • Base Unit...

  • Page 21: Base Unit Connector Pin Assignments

    Base Unit Connector Pin Assignments Detailed descriptions and pin-outs for each connector are given in the following sections. 2.2.1 VGA Connector GEME provides a VGA controller for a high resolution VGA interface. It supports VGA and VESA, up to 1280 x 1024 @ 24 bpp, and video memory sharing from Dynamic Video Memory Technology (DVMT).

  • Page 22: Ac Input Connector

    2.2.3 AC input connector GEME comes with an AC inlet connector that carries 100~240 V external power input, and features reversed wiring protection. SIGNAL Neutral Line Earth Ground 2.2.4 Ethernet (RJ-45) Connector GEME is equipped with Intel Ethernet LAN controller that is fully compliant with IEEE 802.3u 10/100Base-T CSMA/CD standards.

  • Page 23: Com1/Com2

    2.2.5 COM1/COM2 GEME offers two serial communications interface ports: COM 1 and COM 2. IRQ and Address Setting The IRQ and I/O address range are both assigned by BIOS. The table below describes COM1/COM2 default settings: COM Port Mode Bass address COM 1 RS-232 3F8h...

  • Page 24: Integrated Ps/2 Kbd/Ms Connector

    2.2.6 Integrated PS/2 KBD/MS connector GEME has a proprietary interface for PS/2 keyboard and mouse connections. A 6-pin mini-DIN connector is located on the rear panel of GEME. A proprietary ADLINK Y-cable is used to convert the 6-pin mini-DIN connector to two 6-pin mini-DIN connectors for the PS/2 keyboard and PS/2 mouse connections.

  • Page 25: Compact Flash Connector

    2.2.8 Compact Flash Connector GEME’s standard CompactFlash (CF) socket has an ATA interface that is fully compatible with an IDE HDD and supports both type-I and type-II CF cards. The CF socket is on the Secondary IDE port. 2.2.9 Parallel Port connector Parallel I/O interface signals are routed to a DB25 socket on the front panel.

  • Page 26: Gpio Connector (Geme-H4000/X5000)

    2.2.10 Video Capture BNC connector (GEME-H4000/X5000) GEME accepts 4 channels standard composite color (PAL, NTSC) or monochrome video formats (CCIR, EIA). Video resolution is programmable including the square-pixel (640 x 480 or 768 x 576) and the broadcast resolution. SIGNAL Video Signal 2.2.11 GPIO connector (GEME-H4000/X5000) GEME’s I/O lines are TTL compatible and support single-input, single-output and...

  • Page 27: Dvi/Lvds, Audio Connector

    60uS ~16mS Trigger Signal 2.2.12 DVI/LVDS, Audio Connector Base Unit • 19...

  • Page 29: Power Supply Unit

    Power Supply Unit The entire GEME series can support either AC or DC power supplies per application requirements. The power supply unit is internally integrated into GEME system. This chapter shows the following detailed information: • Dimensions • Specifications Dimensions TOP VIEW SIDE VIEW POWER SUPPLY...
  • Page 30 TOP VIEW SIDE VIEW POWER SUPPLY INPUT : 10~30VDC Max. 13A@10VDC POWER FRONT VIEW Figure 5. GEME DC type power supply unit dimensions 22 • Power Supply Unit...

  • Page 31: Specifications

    Specifications 3.2.1 AC Power Supply The AC power supply is a triple output 110W switching power supply, which is designed to meet Harmonics EN61000-3-2. Input Specifications Input voltage The range of input voltage is from 91VAC to 264VAC. The nominal voltage is 115VAC 60Hz and 230VAC 50Hz. Input frequency The range of input frequency is from 47Hz to 63Hz Input current...
  • Page 32 Input Specifications Input voltage This power supply can operate continuously from +10VDC to +30VDC, normal line is +24VDC. Input current The maximum input current is 13A at 10VDC Inrush current The maximum inrush current will not exceed 25A at 12VDC input from a cold start, with exclusion of EMI capacitors Output Specifications Output...

  • Page 33: Getting Started

    Getting Started IDE Boot Sequence Settings IDE device1 IDE device 2 device 3 IDE Primary HDD-0 HDD-0 HDD-0 HDD-0 Master IDE Primary HDD-0 HDD-1 HDD-0 HDD-1 Slave IDE Secondary HDD-0 HDD-1 HDD-1 HDD-2 Master The Phoenix-Award BIOS provides a Setup utility program for specifying system configuration and settings.

  • Page 34: First/Second/Third/Other Boot Device

    ► Standard CMOS Feature ► Frequency/Voltage Control Load Fail-Safe Defaults ► Advanced BIOS Features ► Advanced Chipset Features Load Optimized Defaults ► Integrated Peripherals Set Supervisor Password ► Power Management Setup Set User Password ► PnP/PCI Configurations Save & Exit Setup ►...

  • Page 35: Irq Information

    IRQ Information The IRQ & base address settings in the GEME system are according to the “assembly order” of the PC104 cards in GEME system. Please see the follow illustration: Base Unit PC104 card PC104 card PC104 card Power Supply Unit PC104 card PC104 card PC104 card...
  • Page 36 Step2: You have to register your PC104 card in Windows system. For example, you can find the “Registry Utility” from MPC-8372 folder after installing the MPC-8372 driver. The screen is as follows. If you have other PC 104 module in GEME, you can also find the corresponding utility.

  • Page 37: Software Support

    one MPC-8372 card in the dialog if there is only one MPC-8372 in GEME. Please press “New” to the next step. Refer to the table in section 4.3 to select the “Base Address”, “IRQ”, and “Mem Address”. For example, the setting is as following dialog if you have one MPC-8372 card in GEME.

  • Page 38: Operation System Support

    system’s importance is beyond comparison as it is responsible for managing core tasks and resource allocation for the hardware. It not only affects future system execution time and efficiency, but also resource requirements during software development for the whole application. Selecting a suitable OS suitable for different application requirements is an important task for system developers.
  • Page 39 developers can compile controller software in the Windows XP environment, and then transfer the code to Embedded XP for immediate use. System developers do not need to learn any new tools to use XP Embedded. Their experience on Windows XP can be directly transferred to XP Embedded, thus lowering software development costs.

  • Page 40: Driver Support

    Currently ADLINK offers the standard WinCE OS image for GEME (customer must purchase the WinCE license from ADLINK), The standard WinCE OS image requires about 25 MB for the English language version, and 30 MB for the Chinese language version. For this OS configuration, a CF card is the best storage device for GEME.

  • Page 41: Geme Driver Installation List

    HSL Card Win2000, XP Win CE Linux Module No. Description Interface & eXP driver driver driver HSL Serial I/O Ready Ready Ready PMC-7852G master card DIO Card Win2000, XP Win CE Linux Module No. Description Interface & XP driver driver driver 32/64 CH MPC-7632/64...
  • Page 42 Note*(1) ADLINK will pre-install the hardware driver, utility, and runtime library on GEME. For developing program in the Host PC, the user must install the corresponding software package with ADLINK all-in-one CD. Note*(2) Please check with ADLINK FAE about WinCE & Linux *** With the ADLINK-ALL-IN-ONE (Automation) CD, users can install drivers for Windows 2000/XP systems.

  • Page 43: Extension Modules

    Extension Modules Extension Modules Overview 5.0.1 Product series GEME system is designed to be extendable by one PMC and up to 3 PC104 modules. This chapter provides information about compatible extension modules: Function Model Name. Description Motion PC104 MPC-8164 4-axis stepping & servo motion control card PC104 MPC-8372...

  • Page 44: Mpc-8164

    MPC-8164 5.1.1 Features • 16-bit PC104 Bus • axes of step and direction pulse output for controlling stepping or servomotor • Maximum output frequency of 6.55 MPPS • Pulse output options: OUT/DIR, CW/CCW • Programmable acceleration and deceleration time for all modes •...

  • Page 45: Cn2 Pin Assignments: Main Connector

    5.1.2 CN2 Pin Assignments: Main connector CN2 is the major connector for the motion control I/O signals. Name Function (axis / ) Name Function (axis / ) O +5V power supply output O +5V power supply output Ext. power ground Ext.

  • Page 46: Cn3 Pin Assignment: General Purpose Di/Do Ports38

    5.1.3 CN3 Pin Assignment: General Purpose DI/DO ports CN3 Pin No Signal Name CN3 Pin No Signal Name DOCOM DOCOM DOCOM DOCOM DICOM DICOM DICOM DICOM 5.1.4 MPC-8164 Dimensions Figure 6. MPC-8164 PCB Layout 38 • Extension Modules...

  • Page 47: Mpc-8366/8372

    CN2 (MOTION) CN3 (DIO) BUSY MPC-8164 Figure 7. MPC-8164 Front panel MPC-8366/8372 5.2.1 Features MPC-8366/72 are 6/12-axis serial connection motion controller. They provide the advanced features as follows. • PC/104 interface • Servo interface: SSCNET II protocol (Update rate: 0.888 ms) •...
  • Page 48 IRQ on PCI board Assigned by PCI controller IRQ on MPC board Assigned by Software Utility Operating temperature 0°C ~ 60°C Storage temperature -20°C ~ 80°C General Humidity 5 ~ 95%, non-condensing Specifications PCI (MPC)-8372/8366: +5V @ 1 A Power Consumption typical Type TI TMS320C6711...
  • Page 49 During alarms, etc. +Limit Switch x 12 (PEL) Sink or source type are selectable in all channels (all channels must -Limit Switch x 12 (MEL) be the same) Proximity dog x 12 (ORG) Input voltage range: 0 ~ 24V General Purposed Input x 2 Optical 14.4 Logic H:...

  • Page 50: Sp1 Pin Assignment: I/O Connector Of Mpc-8372/6642

    Isolated voltage:500 Vrms Board to board synchronous interface (PCI board only) Voltage output high: Typical: 5V Aux. DIO 6 TTL Level Digital Output Min: 2.4v @ 15mA Extension bracket (at CN3 on Voltage output low: of PCI board only Typical: 0.3V @ 24mA Max: 0.5V Optional bracket for SSCNET Axis 7-12 splitter and TTL Level...
  • Page 51 22 MEL9/MDI26 I Minus End Limit MEL10/MDI29 Minus End Limit 23 ORG9/MDI27 I Origin Signal ORG10/MDI30 Origin Signal 24 PEL11/MDI31 I Positive End Limit PEL12/MDI34 Positive End Limit 25 MEL11/MDI32 I Minus End Limit MEL12/MDI35 Minus End Limit 26 ORG11/MDI33 I Origin Signal ORG12/MDI36 Origin Signal...

  • Page 52: Dimensions

    5.2.4 Dimensions LED1 SC1: SSCNET connector for Axis 0~5 SC2: SSCNET connector for Axis 6~11 SP1: Daughter Board connector LED1: Board Status LEDs S2: DIP switch for I/O address setting Figure 9. MPC-8372 PCB layout & front panel 44 • Extension Modules...
  • Page 53 LED1 SC1: SSCNET connector for Axis 0~5 SP1: Daughter Board connector LED1: Board Status LEDs S2: DIP switch for I/O address setting Figure 10. MPC-8366 layout and front panel Extension Modules • 45...

  • Page 54: Mpc-7632/7632Au/7664

    MPC-7632/7632AU/7664 5.3.1 Features MPC-7632/7632AU/7664 isolated DIO cards provide the following advanced features: • PC/104 interface • 16/32 channels isolated digital input channel • 16/32 channels isolated digital output channel • High output current (80mA per channel) • 2500 V voltage isolation •...

  • Page 55: Cp1 Pin Assignment

    5.3.3 CP1 Pin Assignment The pin assignment of the 50-pin SCSI connector CP1 for the 7632/7632AU/7664 DIO cards is shown below: Name Function of Axis Name Function of Axis Common for interrupt 1 INTCOM 26 INT Interrupt source input source 2 DI0 Digital input 27 DICOM0...

  • Page 56: Cp2 Pin Assignment

    5.3.4 CP2 Pin Assignment The pin assignment of the 50-pin SCSI connector CP2 for the 7664 is shown below: Name Function of Axis Name Function of Axis 1 NC No connect 26 NC No connect 2 DI16 Digital input 27 DICOM2 Common for digital input 3 DI17 Digital input...

  • Page 57: Dimensions

    5.3.5 Dimensions Figure 11. MPC-7664 PCB layout Extension Modules • 49...
  • Page 58 Figure 12. MPC-7632 PCB layout Figure 13. MPC-7632AU PCB layout 50 • Extension Modules...

  • Page 59: Pmc-Rtv24G

    CP2(DIO 16~31) CP1(DIO 0~15) MPC-7664 Figure 14. MPC-7664 front panel CP1(DIO 0~15) MPC-7632 Figure 15. MPC-7632 front panel SPK OUT MIC IN CP1(DIO 0~15) MPC-7632AU PMC-RTV24G 5.4.1 Features • 4-channel full-frame acquisition from single video stream • Up to 30fps in 32-bit, 33MHz PMC bus •...

  • Page 60: Pin Assignment

    General Purpose I/O Lines The I/O lines are TTL compatible with 1 input and 1 output GPIO interface: • One 10-pin header connector • I/O lines are internally pulled up and have the following characteristics: Voltage Input high voltage (20μA) 2.0V 5.25V Input low voltage (-0.2mA)

  • Page 61: Dimensions

    5.4.4 Dimensions Figure 16. PCB layout of the PMC-RTV24G & DB-RTV24G GPIO RTV-21G Figure 17. Front panel of PMC-RTV24G for GEME system Extension Modules • 53...

  • Page 62: Pmc-3534G

    PMC-3534G 5.5.1 Features • IRQ and IO address automatically assigned by PCI plug-and-play • 4 RS-232C communication ports with intelligent buffer • High speed concurrent communication (max. 115200 bps) • Suitable for modems, data display, data collection, telecommunication 5.5.2 Specifications •...

  • Page 63: Dimensions

    5.5.4 Dimensions Figure 18. PMC-3534G PCB layout and extension card COM 6 COM 5 COM 4 COM 3 PMC-3534/44G Figure 19. PMC-3534G Front panel Extension Modules • 55...

  • Page 64: Pmc-3544G

    5.6 PMC-3544G 5.6.1 Features • IRQ and IO address automatically assigned by PCI plug-n-play • communication ports with intelligent buffer • RS-422/485 hardware selectable • RS-485 with auto direction flow control • High speed concurrent communications (max. 115200 bps 5.6.2 Specifications •...

  • Page 65: Dimensions

    5.6.5 Dimensions Figure 20. PMC-3544G PCB layout and extension card COM 6 COM 5 COM 4 COM 3 PMC-3534/44G Figure 21. PMC-3544G front panel Extension Modules • 57...

  • Page 66: Pmc-7841G

    PMC-7841G 5.7.1 Features The PMC-7841G is a Dual-Port Isolated CAN Interface Card with the following features: • Two independent CAN network operation • Bridge support • Compatible with CAN specification 2.0 parts A and B • Optically isolated CAN interface (up to 2500 Vrms isolation protection) •...

  • Page 67: Dimensions

    5.7.4 Dimensions Figure 22. PMC-7841G PCB layout and extension card CAN 2 CAN 1 PMC-7841G Figure 23. PMC-7841G front panel Extension Modules • 59...

  • Page 68: Pmc-7852G

    PMC-7852G 5.8.1 Features General: • One master has two HSL ports • One port can drive maximum 32 modules • One master can control maximum 63 slave I/O modules • Maximum wiring distance for each port: 200m (serial wiring from master to last slave module) Wiring: •...

  • Page 69: Pin Assignment

    Interrupt: • 32 bits Programmable timer LED Indicator: Power status • Operating Temperature: 0 to 600C • Storage Temperature: -20 to 800C • Power Consumption: +5V @500 mA typical 5.8.3 Pin Assignment 8 ..PIN NO. PIN OUT PIN 1 PIN 2 PIN 3 PIN 4...

  • Page 70: Dimensions

    5.8.4 Dimensions Figure 24. PMC-7852G PCB layout and extension module LINK PMC-7852G Figure 25. PMC-7852G front panel 62 • Extension Modules...

  • Page 71: Appendix A: Important Safety Instructions

    Appendix A: Important safety instructions Read and follow all instructions marked on the product and in the documentation before you operate your system. Retain all safety and operating instructions for future use. Please read these safety instructions carefully. Please keep this User‘s Manual for future reference. The equipment can be operated at an ambient temperature of -10 to 55ºC.
  • Page 72 If one of the following situations arises, get the equipment checked by service personnel: The power cord or plug is damaged. Liquid has penetrated into the equipment. The equipment has been exposed to moisture. The equipment has not work well or you can not get it work according to user‘s manual.

  • Page 73: Appendix B: Warranty Policy

    Appendix B: Warranty Policy Thank you for choosing ADLINK. To understand your rights and enjoy all the after-sales services we offer, please read the following carefully: Before using ADLINK’s products please read the user manual and follow the instructions exactly. When sending in damaged products for repair, please attach an RMA application form.

This manual is also suitable for:

Geme-h4000 seriesGeme-s4000 seriesGeme-5000 seriesGeme-x5000 seriesGeme-s5000 series

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