Sony CCU-900 Installation And Maintenance Manual
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Sony CCU-900 Installation And Maintenance Manual

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CAMERA CONTROL UNIT
CCU-900
CCU-900P
DIGITAL INTERFACE UNIT
BKP-9330
INSTALLATION AND MAINTENANCE MANUAL
1st Edition (Revised 2)
Serial No. 10001 and Higher: CCU-900 (UC)
Serial No. 30001 and Higher: CCU-900 (J)
Serial No. 40001 and Higher: CCU-900P (CE)
Serial No. 10001 and Higher: BKP-9330 (SY)

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Summary of Contents for Sony CCU-900

  • Page 1 DIGITAL INTERFACE UNIT BKP-9330 INSTALLATION AND MAINTENANCE MANUAL 1st Edition (Revised 2) Serial No. 10001 and Higher: CCU-900 (UC) Serial No. 30001 and Higher: CCU-900 (J) Serial No. 40001 and Higher: CCU-900P (CE) Serial No. 10001 and Higher: BKP-9330 (SY)
  • Page 2 électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement. CCU-900/900P IMM...
  • Page 3 The cautions on this page are applied to CCU-900/900P. SAFETY CHECK-OUT Laser Diode Properties After correcting the original service problem, perform the following safety checks before Material : In GaAsP releasing the set to the customer : Wave length : 1310 nm Emission duration : Pulse code modulation Check the metal trim, “metallized”...

  • Page 5: Table Of Contents

    Basic Operations of Setting Menu ............2-1 (E) 2-2. Setup Menu ................... 2-2 (E) 2-2-1. Contents of Setup Menu ............2-2 (E) 2-3. Engineering Menu ................. 2-9 (E) 2-3-1. Contents of Engineering Menu ..........2-9 (E) 1 (E) CCU-900/900P IMM...
  • Page 6 3-3-9. Mode Control Setting from the REMOTE Connector ..3-14 (E) 4. Service Overview 4-1. Cleaning of Connector/Cable ..............4-1 (E) 4-2. Recommended Replacement Parts ............4-2 (E) 4-2-1. DC Fans (Rear Panel) ............4-2 (E) 2 (E) CCU-900/900P IMM...

  • Page 7: Manual Structure

    Beside this Installation and Maintenance Manual, the following manuals are avail- able for the unit. . Operation Manual (supplied with CCU-900/900P) This manual describes how to operate the CCU-900/900P. . Maintenance Manual Vol. 1 (available on request) This manual intended for use by trained system and service engineers describes (the circuit overview, self-diagnosis, the main part replacements, electrical alignment, etc.) required for parts-level service.

  • Page 8: Contents

    Describes recommended replacement parts and how to cleaning connector/cables. Trademarks Trademarks and registered trademarks used in this manual are follows. . Clear-Com is a registered trademark of Clear-Com Intercom Systems. . Accuride is a registered trademark of Accuride International Corporation. 4 (E) CCU-900/900P IMM...

  • Page 9: Installation Overview

    When connecting this unit to the BVP-950/950P, MSU-700A, CNU-700 or other unit, confirm that the versions of the ROMs which are installed in each model are the following versions or higher in advance. If the ROM needs to be replaced, contact your local Sony Sales Office/Service Center. Peripheral equipment Board Ref.

  • Page 10: Connectors And Cables

    140 IRE, VBS or VS . PROMPTER INPUT 140 IRE, VBS or VS, loop through *1 : The SERIAL RET/RET/SERIAL AUX signal should be clock-synchronized with the CCU-900/900P or the REFERENCE signal. Output signals (BNC connector : 75 Z) . SERIAL OUTPUT (3 systems) D1 format serial digital, SMPTE 259M/ITU-R BT.656...
  • Page 11 *3 Refer to the following table. *2 : *3 : CONT0 CONT1 CONT2 CHU MIC AMP 8-pin 15-pin MIC GAIN CONT GAIN MIC1/MIC2 ON 60 dB MIC1 ON 50 dB MIC2 ON 40 dB INTERNAL SET 30 dB 20 dB 1-3 (E) CCU-900/900P IMM...
  • Page 12 PGM2 (Y) IN (Selectable with S202/AT board) PGM2 (G) IN AUX7 AUX6 G TALLY (X) IN ON : 24 V dc, TTL (H), SHORT G TALLY (Y) IN OFF : 0 V dc, TTL (L), OPEN 1-4 (E) CCU-900/900P IMM...
  • Page 13 _ _ _ _ _ EXT VIEW _ _ _ _ _ Signal Specifications Signal Specifications SPM TX (_) EXT-COM2 (RXD) SPM RX (+) EXT-COM2 (TXD) 12 V, 15 kZ No connection SPM TX (+) EXT-COM2 (RTS) SPM RX (_) EXT-COM2 (CTS) No connection 1-5 (E) CCU-900/900P IMM...
  • Page 14 L : PROD INTERRUPT ON No connection x1/x3 IN L : x3 (for BVP-9500WS/9500WSP) H (OPEN) : x1 No connection No connection x1/x3 ENABLE L : Enable (for BVP-9500WS/9500WSP) H (OPEN) : DIS-EN No connection No connection 1-6 (E) CCU-900/900P IMM...

  • Page 15: Cable Wiring Diagram

    1-2. Connectors and Cables 1-2-2. Cable Wiring Diagram CCA-5 cable (for RCP/CNU connector) Black White Orange White Brown White Brown Brown 1-7 (E) CCU-900/900P IMM...

  • Page 16: Connection Connectors

    (optional) : CCA-5-10 (10 m) CCA-5-3 (3 m) INTERCOM 1-508-370-11 XLR 5-pin, (5-pin, female) male or Cannon XLR-5-12C or equivalent AUX1/2 1-568-182-11 D-sub 9-pin, TRUNK LINK 1/2 male or JAE DA-9PF-N or (D-sub 9-pin, female) equivalent 1-8 (E) CCU-900/900P IMM...

  • Page 17: Circuit Board And Main Parts Layouts

    SDI-31 board (BKP-9330) IF-730 board RX-42 board TX-63 board CN-1925 board CN-1617 board DPR-69 board VPR-57 board (BKP-9330) AT-122 board DC fan CN-1635 board CN-1618 board Switching regulator CN-1636 board CN-1637 board CN-1638 board CN-1619 board 1-9 (E) CCU-900/900P IMM...

  • Page 18: Removing/Installing The Front Panel

    Set this switch according to the signal standard of the G TALLY signal to be input in the INTERCOM/TALLY/ PGM connector of the rear panel. Refer to the following table for the relation between signals and switch setups. Factory setting : POWER 1-10 (E) CCU-900/900P IMM...
  • Page 19 16 : 9/4 : 3 EN CHU MIC2 AMP GAIN CONT2 16 : 9/4 : 3 CHU MIC2 AMP GAIN CONT1 S402 S404 CHU MIC2 AMP GAIN CONT0 4-wire system RTS system . S1002-2 Clear-Com system CLEAR Not used. Factory setting : OFF 1-11 (E) CCU-900/900P IMM...
  • Page 20 Factory setting : OFF When S1004 is set to ON, use this switch to select items from the setup menu, cancel the setting or return to the . S1003-1 default setting. Not used. Factory setting : OFF 1-12 (E) CCU-900/900P IMM...
  • Page 21 Factory setting : OFF . S101-8 (NTSC/PAL) Select the signal type of the CCU. ON : PAL (CCU-900P) OFF : NTSC (CCU-900) . S601 (SEQ +/_) Switch + or _ according to the used waveform monitor. + : NPN open collector output...
  • Page 22 Factory setting : OFF Factory use only Factory setting : All OFF . S1103-1 to 8 Factory use only Factory setting : All OFF . S1104-1 to 8 Factory use only Factory setting : All OFF 1-14 (E) CCU-900/900P IMM...
  • Page 23 OUTPUT 1/2/3, SERIAL MONITOR OUTPUT, PIX1/2 Factory setting : 0 and WF1/2 connectors of the rear panel). The CCU-900/900P can perform the normal speed video . S1108 (three-time speed output format) signal output with minimum unnatural movement from Select the format of the super motion video the SS-A, the three-time speed video signal.
  • Page 24 3. Insert the DIF-38 board (BKP-9330) into the slot of the removed blank panel and fix the board with the screws removed in step 2. Lever Lever B3 x 5 B3 x 5 DIF-38 board (BKP-9330) 1-16 (E) CCU-900/900P IMM...

  • Page 25: Installing In 19-Inch Rack

    Werner-von-Siemens-Strasse 16-18 Accuride No.305A-18 (457 mm) 6252 Diez/Lahn West Germany . Front brackets : 2 pcs TEL 6432-6080 Sony P/N 2-142-214-01 FAX 6432-60820 . Rear brackets : 2 pcs Sony P/N 2-142-215-01 UNITED KINGDOM ..Accuride Limited .
  • Page 26 4. Attach the front and rear brackets to the outside of the rack temporarily using the eight screws (B5 x 8). Rack (front) Rack (rear) 12.7 31.75 Outer rails 12.7 31.75 31.75 Front bracket B5 x 8 Rear bracket B5 x 8 Unit : mm 1-18 (E) CCU-900/900P IMM...
  • Page 27 7. After installing the unit in the rack, fix the unit to the rack using the four screws (RK5 x 14) and four ornamental washers. Rack Ornamental washer RK5 x 14 Ornamental washer RK5 x 14 1-19 (E) CCU-900/900P IMM...

  • Page 29: Setting Menu

    3. To move the item, rotate the rotary encoder. (Determined by pressing the rotary encoder.) To enter the set value change mode, press the rotary encoder. 4. To change the set value, rotate the rotary encoder. 5. To end the setup menu, set the MENU ON/OFF switch to ON. 2-1 (E) CCU-900/900P IMM...

  • Page 30: Setup Menu

    Menu Function Return Return video line setup AUX video line setup PROMPT PROMPT video line setup PIX Out PIX Out setup WFM Out WFM Out setup Color Bars Setup relevant to color bars Others Other setups 2-2 (E) CCU-900/900P IMM...
  • Page 31 . A-RET (RET INPUT) 1/2/3/4 . PROMPTER (PROMPTER INPUT) . CAM (CAMERA picture) ACTIVE display Indicates the line selected at the Camera side. IN/NO display IN : When there are input signals NO : When there are no signals 2-3 (E) CCU-900/900P IMM...
  • Page 32 Indicates the line selected at the CA-950/950P side. When any of AUX1/2/3/4 is not selected by the CA-950/950P, the SERIAL AUX IN signal to the CCU-900/900P is selected as the signal of the AUX line. IN/NO display IN : When there are input signals...
  • Page 33 NORMAL : Solid white display Analog PIX 0 to 127 Adjusts the mix character level. Analog PIX BG 0 to 127 Adjusts the mix character background level. SERIAL MONI _127 to 127 Adjusts the character level of SDI PIX Out. 2-5 (E) CCU-900/900P IMM...
  • Page 34 Basic Level Line Insert ON/OFF Sets whether the desired level line is displayed on WFM Out. Level 0 to 1023 Sets the level of the level line. Mode 0 to 3 Sets the width of the level line. 2-6 (E) CCU-900/900P IMM...
  • Page 35 Sets the color of the character signal to be White Magenta/Cyan/Blue/ super-imposed on the color-bar signal. Red/Black Char BG Color White/Yellow/Green/ Sets the level of the character signal background White Magenta/Cyan/Blue/ to be super-imposed on the color-bar signal. Red/Black 2-7 (E) CCU-900/900P IMM...
  • Page 36 SDI AUDIO ON/OFF Selects whether audio signal is mixed with serial out. CF Shift Press the rotary encoder once to shift a color frame of the VBS output of PIX1/PIX2/WF1/WF2 of CCU-900/900P by one frame. 2-8 (E) CCU-900/900P IMM...

  • Page 37: Engineering Menu

    Adjusts the DC level of the WF1 connector. EEPROM Store Rotate the rotary encoder to Saves the set value in EEPROM of the DPR-69 board. move the cursor and press the rotary encoder twice to execute. 2-9 (E) CCU-900/900P IMM...
  • Page 38 *1 : The Hue adjustment menu is displayed only when the system software version is 1.05 or higher. The Hue adjustment itself can be performed only when the system software version is 1.05 or higher. 2-10 (E) CCU-900/900P IMM...
  • Page 39 PLD Version Version display of each PLD *2 : Unless the version of the system software is 1.05 or higher and the suffix of the DPR-69 board is -12 or higher, the PLD version cannot be displayed. 2-11 (E) CCU-900/900P IMM...

  • Page 41: System Setup

    INCOM SELECT switch panel to its original position. AT-122 board When setting S401 and S402 to RTS, be sure to connect them to the RTS system. Otherwise, they oscillate and have adverse effects on the peripheral circuits. 3-1 (E) CCU-900/900P IMM...
  • Page 42 4. Set the mix amount of 1. Select the input 4W/RTS/ PGM audio signal Clear-Com PROD/PRIV/ENG switch on front panel 3. Setting for the INTERCOM connector on the front To the INTERCOM connector on the front 3-2 (E) CCU-900/900P IMM...

  • Page 43: Setting The Microphone

    MIC IN CH-1 MIC IN CH-2 volume. Setting the output level of MIC OUTPUT 1 : 1RV103 (MIC 1 OUT LEVEL) Setting the output level of MIC OUTPUT 2 : 1RV104 (MIC 2 OUT LEVEL) Internal setup 3-3 (E) CCU-900/900P IMM...

  • Page 44: Systems

    All the switches are set to POWER when shipped from the factory. If you do not use the tally system, set switches S1 and S2 of the CCU-900/900P to number of the CCU video camera that is connected to the CONTACT.

  • Page 45: Video Signal System

    5. Return switches S1001-1 to S1001-8, S1002-1 to >Others S1002-8 and S1003-1 to S1003-8 to their original settings or set all to OFF. Switches S1001-1 to S1001-8, S1002-1 to S1002-8 and S1003-1 to S1003-8 are set to OFF when shipped from the factory. 3-5 (E) CCU-900/900P IMM...
  • Page 46 Adjusting the Color Frames between the CCU Systems This unit does not synchronize with the sub-carrier. Therefore, 4. After adjustment, select “EEPROM Store” and save when plural CCU-900/900Ps are connected in parallel, be the adjustment value. sure to adjust the color frames between the CCUs.
  • Page 47 4 : 3 4 : 3 Shift Maker * DA1 * Skin Gate Mode Level PIX1 Gain PIX1 DC >WFM1 Gain WFM1 DC EEPROM Store 5. Select “EEPROM Store” and save the adjustment value. 3-7 (E) CCU-900/900P IMM...
  • Page 48 Measurement point : WF1/2 OUT connector of CCU Press the SEQ button of the WAVEFORM MONITOR rear panel A = 100 ± 1 IRE (CCU-900) button (or the MONITOR SELECT button) of the MSU- Specification : A = 700 ± 7 mV p-p (CCU-900P)
  • Page 49 Measurement point : PIX1/2 OUT connector of CCU 3. Select “DA1” from the engineering menu entry rear panel A = 100 ± 1 IRE (CCU-900) display. Specification : A = 700 ± 7 mV p-p (CCU-900P) * Engineering Menu * >DA1...

  • Page 50: Setting The Return Matrix

    4. The signals that can be allocated blink. Select the desired signal using the rotary encoder and press Enter. The signal to be allocated can be selected from D-RET1/2/3/4, A-RET1/2/3/4, AUX, PROMPTER and CAM. For the details, refer to Section 2-2, “Setup Menu”. 3-10 (E) CCU-900/900P IMM...

  • Page 51: Setting The Dual Camera Mode

    * Setup Menu * Analog IN2 CCU rear panel RET INPUT2 Return Analog IN3 CCU rear panel RET INPUT3 PROMPT Analog IN4 CCU rear panel RET INPUT4 PIX Out WFM Out PROMPTER CCU rear panel PROMPTER IN ColorBars >Others 3-11 (E) CCU-900/900P IMM...
  • Page 52 3. Select [CCU|Mode|Set] from the configuration items. 4. The CCU mode setting display appears. Select OFF (normal mode), Primary or Secondary according to the relevant CCU. CCU Mode Setting Exit Dual Camera Mode Primary Secondary Bars Character 3-12 (E) CCU-900/900P IMM...
  • Page 53 Generation (Frame Interpolation) Super Adjusting Motion When operating in the super motion mode, the CCU-900/ 900P standard output mode (for SERIAL OUTPUT 1/2/3, SERIAL MONITOR OUTPUT, PIX1/2 and WF1/2 3. Press [Super|Motion]. connectors of the rear panel) enables the normal speed The super motion setting menu appears.
  • Page 54 Connector Pin No. 16 : 9/4 : 3 +5 V (OPEN) : DISABLE SELECT EN IN GND : ENABLE 16 : 9/4 : 3 +5 V (OPEN) : 4 : 3 SELECT IN GND : 16 : 9 3-14 (E) CCU-900/900P IMM...

  • Page 55: Service Overview

    Follow the procedures below for cleaning. Tools Required . Alignment sleeve remover HC-001 (for female connector) Sony P/N : J-6480-010-A Female connector The optical contacts for female connector are in an unex- Insert the shorter nose end when removing/installing the posed state.

  • Page 56: Recommended Replacement Parts

    The lifespan of these fans is about 30,000 hours, which (Alignment sleeve: Sony P/N 9-980-074-01) means that the fans can be used for about three and a half years if the power is on all the time, so the fans should be replaced according to service conditons.
  • Page 57 The material contained in this manual consists of information that is the property of Sony Corporation. Sony Corporation expressly prohibits the duplication of any portion of this manual or the use thereof for any purpose other than the operation or maintenance of the equipment described in this manual without the express written permission of Sony Corporation.
  • Page 58 CCU-900 (J, UC) CCU-900P (CE) Printed in Japan Sony Corporation BKP-9330 (SY) J, E 2000. 9 16 Communication System Solutions Network Company 3-204-336-03 ©2000...

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Ccu-900pBkp-9330

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