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CAMERA CONTROL UNIT CCU-700A CCU-700AP SDI INPUT BOARD BKP-7312 MAINTENANCE MANUAL Volume 1 2nd Edition (Revised 2) Serial No. 15001 and Higher (UC) Serial No. 45001 and Higher (CE) Serial No. 50001 and Higher (UC/CE)
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! WARNING This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.
Manual Structure Purpose of this manual This manual is the maintenance manual for Camera Control Unit CCU-700A/700AP. This manual describes the information items necessary when the unit is supplied and installed, items on maintenance, and items that premise the service based on the components parts such as alignment, schematic diagrams, board layouts and spare parts list, assuming use of system and service engineers.
1-2-1. Connector Input and Output Signals [Input/Output signal] COAX (Refer to Section 1-5.) Main connector input and output signals are shown below. TRIAX King type (for CCU-700A) Fischer type (for CCU-700AP) Rear panel BNC connector : 75 Z MIC OUTPUT CH1/CH2 (3P, MALE) [Input signal] •...
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PGM (X) OUT 20 dBu INCOM RECEIVE (G) OUT MAX. 12 dBu INCOM RECEIVE (Y) OUT INCOM RECEIVE (X) OUT 2) To use these interface signals, modification for AT board is required. For details, please consult your Sony service representative. CCU-700A(UC) CCU-700AP(CE)
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TX (-) RX (+) RX (-) TX GND GND for TX POWER (+) OUT RCP POWER, +30 V POWER (-) OUT GND for POWER SPARE CHASSIS GND CHASSIS GND 4) RCP/CNU : RCP/CNU/BVP/MSU/VCS SERIAL DATA : AUX SERIAL DATA CCU-700A(UC) CCU-700AP(CE)
INCOM (T) IN (X) -60 dBu (DYNAMIC MIC) INCOM (T) IN (G) GND for INCOM INCOM (R) OUT (X) Max. 12 dBu No connection 1-2-2. Cable Wiring CCA-5 Cable (for REMOTE connector) Black White Orange White Brown White Brown Brown CCU-700A(UC) CCU-700AP(CE)
When installing the board, apply locking compound to the four screws. BKP-7312 CAMERA CONTROL UNIT CABLE DYNAMIC ALARM SHORT OPEN CARBON MAIN CAMERA A side POWER POWER INTERCOM (Unit : mm) Coaxial cable CN-1015 board RET2 B3 × 5 RET1 B3 × 5 CCU-700A(UC) CCU-700AP(CE)
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BKP-7312) to the BKP-7312 with the four screws MB-563 board (+PWH2.6x4). Coaxial cable 12. Install the rear panel with the six screws (+B3x5). CN12 Shielding case(B) PWH 2.6 × 4 Ferrite core Rear panel B3 × 5 B3 × 5 Rear panel B3 × 5 CCU-700A(UC) CCU-700AP(CE)
The slide rails of the RMM-30 is equivalent to the Accuride®’s 305A-22. If you use rails which are different in length, we recommend the Accuride® made. 2. SUA-861 (1 set) Applicable rack Sony SU-860 only Installation Refer to the installation manual supplied with the SUA-861. CCU-700A(UC) CCU-700AP(CE)
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714-923-9922 714-947-8586 WEST GERMANY • Standard-Praezision GmbH Postfach 1464 Werner-von-Siemens-Strasse 16-18 • Model 305A-18 6252 Diez/Lahn West Germany 6432-6080 6432-60820 UNITED KINGDOM • Accuride Limited Lilliput Road Brackmills Industrial Estate Northampton, NN4 OAR United Kingdom 604-761111 604-767190 1-10 CCU-700A(UC) CCU-700AP(CE)
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Have two or more persons to do this work. • Universal-type Rack • Wide-type Rack 8. Secure the rack angles to the rack with the four screws (M5x10) and the four ornamental washers (ø5). 1-11 CCU-700A(UC) CCU-700AP(CE)
This switch selects a character signal to be added to the color bars signal output from the CCU. Tens ON : Standard character signal (SONY logotype) CCU No. OFF : Special character signal set by a user (Displayed with S1002-7 set to “ON”.) The switches 1 to 8 of S1001 are factory-set to “OFF”...
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When the switch S2062 is set “PRIVATE”, the setting of 2 CLEAR S2341 becomes invalid and only the off-line communi- CANCEL PROD DYNAMIC CARBON SIDE LEVEL CANCEL CANCEL cation between the CCU and camera head is enabled. TONE PRIVATE CANCEL LEVEL 1-13 CCU-700A(UC) CCU-700AP(CE)
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Power(+24 V) INCOM MIC LEVEL SELECT S2791,S2821 Contact Power Power REAR PROD NORM NORM INCOM MIC (Power/Contact) 2 CLEAR CANCEL S2792,S2822 Do not care Power DYNAMIC PROD CARBON SIDE LEVEL CANCEL CANCEL (Power/TTL) TONE PRIVATE CANCEL LEVEL 1-14 CCU-700A(UC) CCU-700AP(CE)
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“RX”, a circuit receiv- ing an RF signal activates. Be sure to set this switch and S5 (PROMPTER POWER SELECT) to the same mode. Factory-setting is “TX”. Y AGC COUNT AUTO CABLE LENGTH 1-15 CCU-700A(UC) CCU-700AP(CE)
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Factory-setting is “3” (SEQ3). PHASE PHASE LEVEL OFF ON If you use the SEQ4 mode, please consult your service REMOTE STEP COARSE POSITION PHASE CHROMA LOCK representative. LOCAL FINE FINE LEVEL O (NTSC) 19H 20H 21H LEVEL U (PAL) 1-16 CCU-700A(UC) CCU-700AP(CE)
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• S1891 (H BLKG) at color-bar signal output (CB GATE ON) Used to adjust the H blanking width. The pulse width is factory-set to 10.9 ± 0.2 µs for CCU-700A and to • S2032 (CB SELECT) 12.0 ± 0.2 µs for CCU-700AP.
And a TRIAX-to-BNC conversion connector is necessary for the camera. For the CCU, the following modification is required. Disconnect the RF cable from CN8 on the DM-94 board and reconnect it to CN9. RF cable 1-18 CCU-700A(UC) CCU-700AP(CE)
COAX CABLE ENG/EFP LENS ELECTRONIC VIEWFINDER BVF-55/55CE COLOR VIDEO CAMERA BVP-750/750P 1.5" VF CCD UNIT OHB-750/750P OHB-750W/750WP TRIAX CABLE (*2) ENG/EFP LENS *2: TRIAX CABLE LENGTH Diameter Maximun length 8.5 mm 1000 mm 14.5 mm 2000 mm 1-20 CCU-700A(UC) CCU-700AP(CE)
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REMOTE CONTROL PANEL RCP-720 RCP-721 RCP-740 RCP-741 REMOTE CONTROL PANEL CCA-5 CABLE RCP-700 RCP-701 (*1) CCA-5 CABLE (*1) CAMERA CONTROL UNIT CCA-5 CABLE CCU-700A/700AP CCA-5 CABLE (*1) (*1) CAMERA COMMAND NETWORK UNIT CNU-700/500 PIX 2 VIDEO SELECTOR WF 2 CCA-5 CABLE VCS-700 (max.
(blue colored) of the cable is faced to the wider width of the connector flange. PSW3× 6 TRIAX connector PSW3×6 (Illustration: UC model) 2. Install a new TRIAX connector in the reverse proce- dures for removal. CCU-700A(UC) CCU-700AP(CE)
4. Remove the blind plate of the replacement power unit, then remove and discard the two fuses in the unit. Put 1. Disconnect the power cord from the CCU-700A/ the supplied fuses into each fuse holder as the label 700AP rear panel. Remove the front panel.
(Total hours when the power of the unit is on.) 2. Standardization of Parts How to remove DC fan motor Some repair parts supplied by Sony differ from those used for the unit. These are because of parts common- ality and improvement.
Tektronix 1485R or equivalent • When adjusting STAIR CASE adjustment, connect the • Color monitor Sony PVM-1311/1320 or equivalent WF MODE connector of CCU-700A/700AP rear panel • Vectorscope and remote control connector of waveform monitor with • Video signal generator 3-pin cord.
Note: Make sure that the adjustment for Video camera must be completed. Signal generator Total cable length : CAMERA less than 2 m STUDIO ZOOM CONTROL CCD UNIT LENS UNIT Waveform monitor CCU-700A A-ch TRIAX CABLE (100 to 1000m) COLOR VIDEO CAMERA Vectorscope CCD UNIT BVP-700 CCA-5 CABLE BVP-500 (max.
• When the switches 2 to 8 of S1001 are set to “ON” with S1002-8 set to “ON”, the special character signal, set by a customer, is deleted. • When finishing the overall adjustment, set S1002-8 (CONTROL CLEAR) /AT-88 board to “OFF”. CCU-700A CCU-700AP...
3-7-3. RX PROMPT VIDEO Demod. Adjustment 3-7-4. RX PROMPT VIDEO RF AGC Adjustment 3-7-5. RX PROMPT VIDEO Level Adjustment Note: *1: Requires only in replacement of X1/DM-94 (22.5 MHz VCO). *2: Requires only in replacement of X2/DM-94 (45 MHz VCO). CCU-700A CCU-700AP...
VA-156 board Note: Preparation Check to see that the signal is not input to the REFERENCE input • Gen-lock CCU-700A/700AP and Video signal generator. • BARS button/MSU-700 → “ON” connector of the rear panel on the Test point: CCU. VBS 1 OUT connector/CCU rear panel...
NOTCH (PAL) BALANCE WFM1 STAIR BURST STEP PHASE PHASE LEVEL OFF ON TP25 REMOTE STEP COARSE POSITION PHASE CHROMA LOCK LOCAL FINE FINE LEVEL O (NTSC) 19H 20H 21H LEVEL U (PAL) (PANEL SIDE) VA-156 BOARD (COMPONENT SIDE) CCU-700A CCU-700AP...
Test point/rear panel Adjustment point VBS1 VBS1 OUT 1CV1501 1CV1602 VBS2 VBS2 OUT VBS3 VBS3 OUT 1CV1603 (Note:Perform VBS1 OUT Frequency response Adjustment first.) Specification: The waveform of from 100 kHz to 8 MHz portion shall be flat. 8 MHz CCU-700A CCU-700AP...
NOTCH (PAL) BALANCE WFM1 STAIR BURST STEP PHASE PHASE LEVEL OFF ON POSITION REMOTE STEP COARSE PHASE CHROMA LOCK LOCAL FINE FINE LEVEL O (NTSC) 19H 20H 21H LEVEL U (PAL) (PANEL SIDE) VA-156 BOARD (COMPONENT SIDE) 3-10 CCU-700A CCU-700AP...
(V) axis with 1RV1304 (BF PHASE)/VA-156 board. [For NTSC] [For PAL] Note: Note: After the adjustment, set as follows. After the adjustment, carry out • S1362 (Q/U ON/OFF)/VA-156 board → “ON” “3-3-14. Burst Adjustment” . • Re-check “3-3-13. Color Vector Adjustment”. 3-11 CCU-700A CCU-700AP...
VBS 1 OUT connector/CCU rear panel is not fluctuated even if CONTRAST button/ MSU-700 is turned ON or OFF. Make sure not to fluctuate. Note: After the adjustment, re-check “3-3-15. CONTRST Y Level Adjustment” . 3-12 CCU-700A CCU-700AP...
NOTCH (PAL) BALANCE WFM1 STAIR BURST STEP PHASE PHASE LEVEL OFF ON REMOTE STEP COARSE POSITION PHASE CHROMA LOCK LOCAL FINE FINE LEVEL O (NTSC) 19H 20H 21H LEVEL U (PAL) (PANEL SIDE) VA-156 BOARD (COMPONENT SIDE) 3-13 CCU-700A CCU-700AP...
NOTCH (PAL) BALANCE WFM1 STAIR BURST STEP PHASE PHASE LEVEL OFF ON REMOTE STEP COARSE POSITION PHASE CHROMA LOCK LOCAL FINE FINE LEVEL O (NTSC) 19H 20H 21H LEVEL U (PAL) (PANEL SIDE) VA-156 BOARD (COMPONENT SIDE) 3-14 CCU-700A CCU-700AP...
[For NTSC] B = 700 ±5 mV p-p B-Y OUT 1RV670 vectorscope. B = 525 ±5 mV p-p [For PAL] Note: After the adjustment, set as follows. • GAIN switch/Vectorscope→ 75% CAL R-Y OUT • MASTER BLACK control/MSU-700→ “0” B-Y OUT 3-15 CCU-700A CCU-700AP...
Specification: A = 700 ±7 mV A = 700 ±7 mV [For PAL] [For PAL] [For NTSC] [For NTSC] [For PAL] [For PAL] Note: After the adjustment, set as follows. • Connect the MSU-700 to the CCU. 3-16 CCU-700A CCU-700AP...
RV137 OFF ON CV221 RV342 RV271 REMOTE STEP COARSE POSITION PHASE CHROMA LOCK LOCAL FINE FINE LEVEL O (NTSC) U (PAL) 19H 20H 21H LEVEL (PANEL SIDE) VA-156 BOARD (COMPONENT SIDE) (PANEL SIDE) VA-156 BOARD (COMPONENT SIDE) 3-17 CCU-700A CCU-700AP...
NOTCH (PAL) BALANCE WFM1 STAIR BURST STEP PHASE PHASE LEVEL OFF ON REMOTE STEP COARSE POSITION PHASE CHROMA LOCK LOCAL FINE FINE LEVEL O (NTSC) U (PAL) 19H 20H 21H LEVEL (PANEL SIDE) VA-156 BOARD (COMPONENT SIDE) 3-18 CCU-700A CCU-700AP...
NOTCH (PAL) BALANCE WFM1 STAIR BURST STEP PHASE PHASE LEVEL OFF ON POSITION REMOTE STEP COARSE PHASE CHROMA LOCK LOCAL FINE FINE LEVEL O (NTSC) 19H 20H 21H LEVEL U (PAL) (PANEL SIDE) VA-156 BOARD (COMPONENT SIDE) 3-20 CCU-700A CCU-700AP...
NOTCH (PAL) BALANCE WFM1 STAIR BURST STEP PHASE PHASE LEVEL OFF ON REMOTE STEP COARSE POSITION PHASE CHROMA LOCK LOCAL FINE FINE LEVEL O (NTSC) 19H 20H 21H LEVEL U (PAL) (PANEL SIDE) VA-156 BOARD (COMPONENT SIDE) 3-21 CCU-700A CCU-700AP...
NOTCH (PAL) BALANCE WFM1 STAIR BURST STEP PHASE PHASE LEVEL OFF ON REMOTE STEP COARSE POSITION PHASE CHROMA LOCK LOCAL FINE FINE LEVEL O (NTSC) 19H 20H 21H LEVEL U (PAL) (PANEL SIDE) VA-156 BOARD (COMPONENT SIDE) 3-22 CCU-700A CCU-700AP...
3-4. Y Cable Compensation System Adjustment 3-4. Y Cable Compensation System 3-4-2. BLACK Pulse Width Adjustment Adjustment Rank: 3-4-1. SYNC SEP Adjustment Equipment: Oscilloscope To be extended: DM-94 board Rank: Test point: TP5 (GND: E2)/DM-94 board Equipment: Adjusting point: 1RV2 (BLACK S/H)/DM-94 board Oscilloscope T = 1.7 ±0.1 µs To be extended:...
(BW LIMIT/Oscilloscope → “OFF”) Adjustment Procedure • Adjust 1RV8 (Y CAR LEVEL)/DM-94 board so that the signal level of V sample pulse is maximum. maximum Note: After the adjustment, set as follows. • S3 (Y 2nd AGC)/DM-94 board→ “ON” 3-26 CCU-700A CCU-700AP...
3-5. CHROMA Cable Compensation System Adjustment 3-5-2. C PLL Set Adjustment 3-5-3. B-Y DEMOD Carrier Balance Adjustment Rank: Note: Rank: Make sure that 45 MHz frequency on Equipment: the MD board (camera) is correct. Oscilloscope To be extended: DM-94 board Equipment: Preparation Oscilloscope...
To be extended: DM-94 board • Connect VBS 1 OUT connector and RET 1 IN connector Preparation on CCU-700A/700AP rear panel with BNC cable. • BARS button/MSU-700 → “OFF” Test point: TP21 (GND: E11)/DM-94 board • TEST 2 button/MSU-700 → “ON”...
Rank: Note: Check to see that the signals are not input to the INCOM connector and PGM connector of the CCU-700A/ 700AP rear panel or the intercom double jack on the front panel. Parform the adjustment only when replacing the following part.
A and B are 6.0 ±0.4 kHz. so that the A and B are 6.0 ±0.4 kHz. Image of waveform Image of waveform CENT FREQ : 3.9MHz CENT FREQ : 3.9MHz FREQ SPAN : 20MHz FREQ SPAN : 20MHz 3-40 CCU-700A CCU-700AP...
1.24 ± 0.02 V dc 200 ± 10 mV p-p 3. Set the input range of oscilloscope to AC mode, and adjust a blue core of 1T401/AT-88 board so that the sine-wave is minimum. 4. Repeat procedure 2. minimum 3-42 CCU-700A CCU-700AP...
1.24 ± 0.01 V dc 200 ± 10 mV p-p 3. Set the input range of oscilloscope to AC mode, and adjust a blue core of 1T201/AT-88 board so that the sine-wave is minimum. 4. Repeat procedure 2. minimum 3-44 CCU-700A CCU-700AP...
1.24 ± 0.01 V dc 1100 ± 50 mV p-p 3. Set the input range of oscilloscope to AC mode, and adjust a blue core of 1T301/AT-88 board so that the sine-wave is minimum. 4. Repeat procedure 2. minimum 3-46 CCU-700A CCU-700AP...
3-8. TRIAX Interface System Adjustment 3-8-13. CHU DATA Demod. Adjustment 3-8-14. CHU TONE Adjustment Rank: Rank: Note: Equipment: The adjustment for BVP-700/700P Oscilloscope (DC mode) To be extended: camera must be completed. AT-88 board Test point: Perform the adjustment only when TP7 (GND: E2)/AT-88 board replacing 1LV101 (5.6 MHz TUNE)/ Adjusting point:...
3-9. Intercom System Adjustment 3-9-3. SIDE TONE Adjustment 3-9-4. PGM MIX Adjustment Rank: Rank: Equipment: Equipment: Oscilloscope, Audio generator Oscilloscope, Audio generator To be extended: To be extended: AT-88 board AT-88 board Preparation Test point: TP48 (GND: E12)/AT-88 board • MIC switch/CCU front panel → “CARBON” Test point: Adjustment Procedure TP48 (GND: E12)/AT-88 board...
2. Adjust 1RV2451 (ENG 2W LEVEL)/AT-88 board so 1. Feed the 1 kHz, 200 mV p-p sine-wave to INCOM that the audio level at TP46 (GND: E11)/AT-88 board connector (CCU-700A/700AP). is 200 ±10 mV. 2. Adjust 1RV2452 (ENG 2W CANCEL)/AT-88 board so that the audio level at TP46 (GND: E11)/AT-88 board is minimum.
3-12. TRIAX Output Voltage Protect Operation Check 3-12. TRIAX Output Voltage Protect Operation Check Preparation: • Connect the CCU-700A/700AP to a video camera with TRIAX cable. Check: 1. When the power switches of CCU-700A/700AP and video camera is turned on, check that the LEDs of CCU- 700A/700AP and video camera light up according to the following table.
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The material contained in this manual consists of screws, and all other exposed metal parts for AC information that is the property of Sony Corporation and leakage. Check leakage as described below. is intended solely for use by the purchasers of the equipment described in this manual.
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