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Summary of Contents for Viadrus Hercules U 24
- Page 1 VIADRUS HERCULES U 24 Hercules U26 MANUAL FOR BOILER OPERATION Návod k obsluze AND INSTALLATION...
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Page 2: Table Of Contents
Table of contents page Technical information ..........................3 Usage ..............................3 Boiler advantages..........................3 Boiler technical data ..........................4 Basic boiler dimensions ........................6 Basic boiler dimensions ........................6 Assembly manual ............................9 Boiler construction ..........................9 Rules and directives ..........................9 Positioning possibilities ........................ -
Page 3: Technical Information
Dear customer, we thank you that you have bought VIADRUS HERCULES U 24 universal boiler, thus having shown your confidence in VIADRUS a.s. For you to get used to a correct way of handling your new product from the beginning please read at first this manual for its usage (first of all the chapter no. -
Page 4: Boiler Technical Data
Boiler technical data Tab. no. 1 Dimensions, technical data Number of sections Boiler class according to EN 303 - 5 Combustion chamber volume 23,6 37,6 51,6 65,6 79,6 93,6 107,6 121,6 Water space volume 39,5 49,3 59,1 68,9 78,7 88,5 107,8 Weight Combustion chamber depth... - Page 5 Tab. no. 3 Technical parameters – hard coal as fuel granularity 20 – 40 mm, fuel moisture max. 15 % Calorific value of fuel: 26 - 29 MJ.kg Number of sections Nominal heat output Fuel consumption at the nominal heat kg.h 2,71 3,76...
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Page 6: Basic Boiler Dimensions
Basic boiler dimensions 1047 1158 1269 1380 1491 1035 1146 1257 Fig. no. 2 Basic boiler dimensions... - Page 7 Front cell 13 Draught regulator Center cell 14 Pipe of input water Rear cell 15 Filling and cock Feeding gate (with the rosette of primary air) 16 Pipe of output water Partition of combustion space 17 Two-way safety cock Cleaning cover 18 Safety valve Dump grate 19 Small ash pan (tertiary air)
- Page 8 Fig. no. 3a) The location of partitions of the combustion chamber Fig. no. 4 Supplement of main boiler parts for sizes 8 – 10 cells...
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Page 9: Assembly Manual
Assembly manual Boiler construction The main boiler part is the cast-iron sectional boiler drum made of the grey cast-iron according to EN 1561, quality 150. The pressure parts meet the strenght demands according to EN 303- 5 Boilers for central heating – part 5: Solid fuel boilers for central heating with either manual or automatic supply and maximum nominal heat output 300 kW –... -
Page 10: Positioning Possibilities
d) to the system of HWS heating ČSN 06 0320 Heating systems in buildings – Hot water preparation – Designing and planning ČSN 06 0830 Heating systems in buildings – Safety devices. ČSN 73 6660 House water plumbing Positioning possibilities Boiler is approved for installation in non-residential premises (like cellars, corridors, etc.). - Page 11 Tab. no. 6 Grade of reaction to fire Examples of building materials and products included in the reaction to fire Grade of reaction to fire (Extract from EN 13 501-1 + A1) A1 – incombustible Granite, sandstone, concrete, bricks, ceramic tiles, mortars, fireproof plasters, … A2 –...
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Page 12: Delivery And Accessories
Delivery and accessories Boiler is delivered according to the purchase order on the pallet, where the whole boiler drum is placed and on the sides it is attached the wrapped boiler shell. The accessories are put inside the boiler drum, accessible by opening the stoking door. - Page 13 Mounting of covers To take out the covers from the cardboard wrapping. Left side cover part with insulation Left front upper cover part (3 pcs of connecting spindles, 2 pcs of pivots) Right front lower part (3 pcs of spring clips, Right side cover part with insulation magnetic element, Nut M5) (3 pcs of connecting spindles, 2 pcs of pivots)
- Page 14 To fit sheet components with due connecting material according to Fig. no. 6. Connecting spindle 10 pcs Washer 5, 3 3 pcs Spring clip 10 pcs Washer 8, 4 1 pc Screw ST 4, 2x9, 5 10 pcs Screw M5x12 7 pcs Pivot 6 pcs...
- Page 15 Fig. no. 7 The boiler sheathing To equip the side part with connecting spindles and pivots. To mount on the anchor bolts the side covers parts. To screw with use of nut M10 (2 pcs) and washer 10, 5 (2 pcs) in the upper part the console of the side cover part on the anchor bolts. To mount on the brace the consoles of brace with use of screws M5x12 (detail F).
- Page 16 To insert the keeper pin and to fit the washer 10,5 into the partition of the smoke extension piece. To mount the pull rod on the partition of the smoke extension piece and to secure it with the washer 10,5 and the keeper pin - To screw up the nut M 10 on the pull rod.
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Page 17: 2.6.2 Boiler Commissioning
Boiler commissioning This boiler can only be commissioned by a professional assembly firm authorized to do this activity. 2.6.1 Verification activities before commissioning Before the boiler put into operation it is necessary to check: filling the heating system with water (thermomanometer check) and the system tightness; connection to the chimney –... - Page 18 Usage The two way safety vent DBV 1 – 02 is used as a protection of heating boilers against overheating. In the valve body there is the bleed and supply valve controlled by thermostatic element. When the limit temperature is reached, the bleed and supply valve is simultaneously opened meaning that the cold water is running in and the hot water is running out.
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Page 19: Equipment For Heat Withdrawal - Accumulation Tank
vent it is necessary to check, if the 3/4“ socket usage, which can be both in pipeline and on boiler, ensures complete immersion of the thermostatic vent element after the vent installation. After the vent has been installed in socket, connect the down pipe, in which the hot water from boiler will flow to drain, to „C“(see. fig. no. -
Page 20: Manual For Operation
Manual for operation Boiler operation by user SOFT COAL The most suitable fuel is sort coal with 20 – 40 mm granularity. Burning time at nominal output is 4 hours. HARD COAL The most suitable fuel is hard coal of 20 – 40 mm granularity. Burning time at nominal output is 4 hours. - Page 21 10. After its good burning add further fuel so as not to strew fuel into the shorting opening. For proper function of the boiler it is necessary that the partition of the smoke adapter closes tightly (see chap. 2.6.1 item c). 11.
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Page 22: Boiler Cleaning - Maintenance
Boiler cleaning - maintenance 1. Ash from ash pan and small ash pan has to be removed in the boiler operation even several times a day according to the type of used fuel, because full ash pan protects the correct division of the combustion air under fuel and evokes rough burning of fuel on grate. -
Page 23: Important Notice
1 Front left cover part 2 Nut M8 3 Washer 8, 4 4 Assembly spanner 5 Cleaning covering 6 Hexagon socket spanner with handle Fig. no. 15 Dismantling of the cleaning covering IMPORTANT NOTICE The boiler only can be used for the purpose that it is destined for. The boiler can be operated only by adult persons acquainted with this operation manual. -
Page 24: Instruction For Product Disposal After Its Service Life
If you fail to meet these conditions you cannot requisite the guarantee repairs. Instruction for product disposal after its service life VIADRUS a.s. is a contracting partner of the firm EKO–KOM a.s. with the client number F00120649. The packages comply with EN 13427. -
Page 25: Guarantee And The Liability For Defects
The user is obliged to entrust the commissioning to the professional assembly firm and a fault rectification to a contractual service accredited by the VIADRUS a.s., otherwise the guarantee for a boiler proper function does not apply. “VIADRUS HERCULES U 24 boiler quality and completeness certificate”... - Page 26 Information for customer Packaging identification Assessment reference PE Plastic sacks, folie, corrugaled board, iron and plastic fix line Identification principal materials used. Paper, Polyethylene, iron, wood Part 1: Summary of assessment Standard/Report Assessment requirement Claim Note 1.1 Prevention by source reduction ensure below...
- Page 27 Intended for user VIADRUS a.s. Bezručova 300 735 81 Bohumín Guarantee certificate and Quality and completeness certificate VIADRUS HERCULES U 24 Boiler serial number ......………. Boiler output ..........User (Surname, name) ………………………………………………………………………………………… Address (street, town, postcode) ………………………………………………………………………………. Telephone/Fax ………………………………………………………………………………………… Boiler complies with requirements: EN 303-5 Heating boilers –...
- Page 28 Annex to the guarantee certificate for customer- the user Record of accomplished guarantee and post-guarantee repairs and regular product checks Contracting service Record Customer´s Carried out activity organization date signature (stamp, signature)
- Page 29 Intended for service organization VIADRUS a.s. Bezručova 300 735 81 Bohumín Guarantee certificate and Quality and completeness certificate VIADRUS HERCULES U 24 Boiler serial number ......………. Boiler output ..........User (Surname, name) ………………………………………………………………………………………… Address (street, town, postcode) ………………………………………………………………………………. Telephone/Fax …………………………………………………………………………………………...
- Page 31 Intended for manufacturer VIADRUS a.s. Bezručova 300 735 81 Bohumín Guarantee certificate and Quality and completeness certificate VIADRUS HERCULES U 24 Boiler serial number ......………. Boiler output ..........User (Surname, name) ………………………………………………………………………………………… Address (street, town, postcode) ………………………………………………………………………………. Telephone/Fax ………………………………………………………………………………………… Boiler complies with requirements: EN 303-5 Heating boilers –...
- Page 32 Updating date 6/2013 – GB...
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