Viadrus HERCULES E68 Series Manual For Operation And Installation
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Viadrus HERCULES E68 Series Manual For Operation And Installation

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HERCULES E68
Manual for boiler operation and installation
EN_ 2015_39
EN_2020_20
5735002050000
-----
Heat for your home
since 1888

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Summary of Contents for Viadrus HERCULES E68 Series

  • Page 1 Heat for your home since 1888 HERCULES E68 Manual for boiler operation and installation EN_ 2015_39 EN_2020_20 5735002050000 -----...

  • Page 2: Table Of Contents

    Recommended procedure for mounting and putting into operation (Instruction for mounting companies) ..........27 Wrong methods of the connection of the boiler to the chimney ....................... 29 Boiler information sheet ..................................30 Information specified on the name-plate ..............................35 Warranty certificate and certificate of quality and completeness for the VIADRUS boiler ................ 37...

  • Page 3: Boiler Usage And Advantages

    Dear customer, We thank you that you have bought a HERCULES E68 boiler, thus having shown your confidence in VIADRUS brand. To get you accustom from the very beginning to correct handling with your new boiler, please firstly read this manual for its using, especially Chapter No.
  • Page 4 Tab. №. 3 Recommended sizes of wood chocks Ø 40 to 120 Chocks diameter ≤ 350 Chocks length The boiler is operated at under-pressure on the output of flue gases. The boiler works under the conditions without condensation. Dependence of pressure loss on flow-rate Fig.

  • Page 5: Description

    Description Boiler structure The main part of the boiler is a cast-iron sectional boiler drum made of grey cast iron according to ČSN EN 1561, EN-GJL-150. Pressurized parts of the boiler meet requirements for the stiffness according to ČSN EN 303-5. The boiler drum is compiled from sections with help of pressed boiler inserts with a diameter of 56 mm and is fixed by boiler screws.

  • Page 6: Excessive Heat Exhausting Device

    Bottom left shaped piece Inclined grate Bottom right shaped piece Secondary air throttle valve Tertiary air supply nozzle 10. Primary air throttle valve Middle front shaped piece 11. Tertiary air throttle valve Middle rear shaped piece Upper front shaped piece Upper rear shaped piece Fig.
  • Page 7 A – cooling water input B – output into the boiler C – output into the sewage D – input from the boiler Fig. №. 6 DBV 1 - 02 Two-Way Safety Valve A safety valve with the maximum overpressure of 400 kPa (4 bar), the dimensions of which have to comply to the nominal power of the boiler, has to be installed in the system.

  • Page 8: Heat Removal Device - Accumulating Tanks

    Examples of connection of opened expansion tanks Heat Removal Device - Accumulating Tanks Boilers of Hercules E68 series meet - according to EN-305 - conditions of the emission class 5. It matches the requirements of this class while being operated with the nominal power.

  • Page 9: Possibilities Of Placement

    Possibilities of placement Boiler placement in dwelling premises (including corridors) is prohibited! It is necessary to ensure permanent supply of air for combustion and ventilation to the room where the boiler will be installed. Upon installation and usage of the boiler, it is necessary to observe all requirements of ČSN 06 1008. The boiler in the central heating system has to be connected to a separate venting unit.
  • Page 10 Tab. №. 5 Grade of reaction to fire Examples of building materials and products included in the reaction of fire Grade of reaction to fire (extract from ČSN EN 13501-1+A1) A1 – incombustible Granite, sandstone, concrete, bricks, ceramic tiles, mortars, fireproof plasters,... A2 –...

  • Page 11: Delivery And Assembly

    Delivery and assembly Delivery and accessories content The boiler is supplied according to a purchase order so that a boiler drum and boiler cladding are placed on a pallet. The lining of the combustion chamber is packed separately. Accessories is placed inside the boiler drum, and is available after opening the stocking door. The boiler is packed in transport package and it is not allowed to tip it during transportation.

  • Page 12: Mounting Procedure

    Mounting procedure 5.2.1 Boiler drum installation Boiler drum installation – DBV 1 - 02 two-way safety valve 5.2.1.1 Install the boiler drum on the pedestal or bedding (pad). insert a sealing Ø 90 x 60 x 3 between the heating water flange and boiler; afterwards mount with help of 4 pcs of the nuts M 10 and 4 pcs washers 10,5 to the boiler.

  • Page 13: (Fig. No. 16)

    5.2.1.2 Placement of the shaped pieces set, tertiary air nozzle and inclined grate for the boiler with a size of 6 to 9 sections (Fig. No. 16) Place to the bottom part of the combustion chamber the bottom left shaped piece (1), bottom right shaped piece (2) and up to it - middle rear shaped piece (3) and upper rear shaped piece.

  • Page 14: (Fig. No. 19)

    5.2.1.3 Placement of the shaped pieces set, tertiary air nozzle and inclined grate for the boiler with a size of 5 sections (Fig. No. 19) Insert the upper front and rear shaped pieces (1, 9) (with their elevated part in the triangle shape towards the stocking door according to Figure) into the upper part of the combustion chamber and fix their position by inserting the arresting split plug (2) into the hole (3).

  • Page 15: Mounting Of Claddings And Electric Wiring

    5.2.2 Mounting of claddings and electric wiring Left side-wall part of the cladding Right side-wall part of the cladding Spring clip Screw M5 x 12 Insulation of the left side-wall part of the cladding Insulation of the right side-wall part of the cladding Fig.
  • Page 16 Right side-wall part of the cladding Left side-wall part of the cladding Insulation of upper part of the cladding Connecting rod Manometer Upper part of the cladding Thermometer well Manometer back-pressure valve Control cabinet 10. Cover 11. Washer 3.2 12. Screw M3 x 12 Fig.

  • Page 17: Setting Of The Boiler Control Unit

    5.2.3 Setting of the boiler control unit Detailed information on the control unit is specified in a separate manual “VERA BORD 360. Control unit” 5.2.3.1 Boiler power settings WARNING!!! Before commissioning the boiler, it is necessary to set boiler power. Parameter “Boiler model” 15 kW 16 kW 18 kW...

  • Page 18: Hydraulic Scheme Of The Boiler

    5.2.4 Hydraulic scheme of the boiler In the case of using of the shut-off valve, it is necessary to mount a safety valve between the boiler and shut-off valve. Version with an storage tank, with one heating circuit and a HW heating circuit. Electric devices connected from the boiler’s control unit: B1 –...

  • Page 19: Electric Connection Diagram

    5.2.5 Electric connection diagram...
  • Page 20 Symbol Description Output of the boiler ventilator Output of the storage tank pump – Q1 Output of the DHW pump – Q3 Q2 – Output of the valve 1 pump (mixed heating circuit) – Q2 Output of the valve 1 servo drive (mixed heating circuit) – Y1 L1 + N Opening of the mixing valve 1 L2 + N...

  • Page 21: Mounting Of The Cleaning Tool

    5.2.6 Mounting of the cleaning tool To mount or demount the brush and tip on the spike (provided it is part of delivery), use usual mounting tools and leather gloves. 5.2.7 Filling the heating system with water Water hardness has to comply with ČSN 07 7401 and it is necessary to ensure its preparation according to Chapter No. 4.1 in the case that water hardness does not meet requirements.

  • Page 22: Commissioning - Instructions For Contractual Service Organizations

    Commissioning - instructions for contractual service organizations Only professional mounting companies authorized to the performance of this activity may perform commissioning of the boiler. Verification activities before commissioning Before the boiler commissioning it is necessary to check: Filling of the heating system with water (a check of the manometer) and tightness of the system. Connection to the chimney –...
  • Page 23 It is necessary to observe maximum wood humidity of 16-18 %. The higher wood humidity, the lower boiler power. During combustion of wet wood, water is separated and condensed on walls of the proper boiler drum and chimney body; it causes increased creation of tar and water steam, which decreases the service life.

  • Page 24: Kindling

    Kindling Check water quantity in the heating system on the manometer. Open the stop valve between the boiler and heating system. Clean up the space in the bottom part of the combustion chamber (the space in front of the nozzle), fire grate, ash-pan, flue channels and boiler walls.

  • Page 25: Operation

    primary air (upper throttle valve) secondary air (lower throttle valve) III. tertiary air (rear throttle valve) Fig. №. 28 Flow of combustion air Operation After having reached of heating water temperature, modify the combustion air supply. It is necessary to adjust the primary air throttle valve and fit it so that the throttle valve of the stocking door was half-closed to 30 - 45 mm depending on specific properties of the fuel.

  • Page 26: Important Warnings

    In case of violation of these conditions, no warranty repairs can be required. The list of contractual service organizations is at your disposal at the web-pages of www.viadrus.cz. Instructions for product liquidation after the lapse of its service life VIADRUS a.s.

  • Page 27: Warranty And Responsibility For Defects

    In case of a reclaim of the cladding, the customer is obliged to present the package sheet of the boiler cladding. It is placed on the cardboard box in which the cladding is transported. The user is obliged to put a professional contractual service accredited by VIADRUS a.s., the boiler manufacturer in trust with defects elimination, otherwise the boiler proper function isn’t guaranteed.
  • Page 28 16. Fill up, sing, stamp and send the warranty certificate to VIADRUS Company. You may send it by classic mail or scan and send it via e-mail marketing@viadrus.cz...

  • Page 29: Wrong Methods Of The Connection Of The Boiler To The Chimney

    Wrong methods of the connection of the boiler to the chimney Untightness Insufficient connection to the smoke uptake – untightness and it is not possible to clean it Insufficient connection of the flue-gas ducting and there is no dilatation of the smoke uptake Insufficient connection of the flue gas ducting Insufficient connection of the flue gas ducting...

  • Page 30: Boiler Information Sheet

    - at nominal thermal power 0.011 thermal power ƞ - at [30%/50%] of nominal thermal power, if applicable - of integrated secondary device for decreasing emissions, if applicable - in standby mode 0.004 Contact data VIADRUS a.s. Bezručova 300 Bohumín 735 81...
  • Page 31 - at nominal thermal power 0.015 thermal power ƞ - at [30%/50%] of nominal thermal power, if applicable - of integrated secondary device for decreasing emissions, if applicable - in standby mode 0.004 Contact data VIADRUS a.s. Bezručova 300 Bohumín 735 81...
  • Page 32 - at nominal thermal power 0.013 thermal power ƞ - at [30%/50%] of nominal thermal power, if applicable - of integrated secondary device for decreasing emissions, if applicable - in standby mode 0.004 Contact data VIADRUS a.s. Bezručova 300 Bohumín 735 81...
  • Page 33 - at nominal thermal power 0.021 thermal power ƞ - at [30%/50%] of nominal thermal power, if applicable - of integrated secondary device for decreasing emissions, if applicable - in standby mode 0.004 Contact data VIADRUS a.s. Bezručova 300 Bohumín 735 81...
  • Page 34 - at nominal thermal power 0.034 thermal power ƞ - at [30%/50%] of nominal thermal power, if applicable - of integrated secondary device for decreasing emissions, if applicable - in standby mode 0.004 Contact data VIADRUS a.s. Bezručova 300 Bohumín 735 81...

  • Page 35: Information Specified On The Name-Plate

    Information specified on the name-plate...
  • Page 36 "On packages and on changes of several laws", as amended. The below specified package is designed and manufactured according to the specified technical norms. VIADRUS a.s. keeps at disposition all technical documentation related to the declaration of compliance and is able to present it to a corresponding control authority.

  • Page 37: Warranty Certificate And Certificate Of Quality And Completeness For The Viadrus Boiler

    Information on personal data processing Company VIADRUS a.s., based in Bezručova 300, 735 81 Bohumín, Id. No.: 29400082, hereby, in accordance with the regulation of the European Parliament and the Council (EU) No. 2016/679 dated 27th April 2016, General regulation on protection of personal data (hereunder referred as the "GDPR Regulation“), informs that it processes personal data of the User as an administrator according to the GDPR Regulation.
  • Page 38 The annex for the warranty certificate for the customer - the user A record of performed warranty and after-warranty repairs Qualified contractual service Record Customer Performed activity organization date signature (signature, stamp)
  • Page 39 Product sheet - Solid fuel boilers in accordance with the Delegated Commission Regulation (EU) 2015/1187 Supplier‘s name or trademark VIADRUS a.s. Seasonal space Energy efficiency Rated heat output Energy Efficiency Model identifer heating energy Fuel Specific precautions class [kW] Index...
  • Page 40 Heat for your home since 1888 HERCULES E68 Translation of the original operating instructions VIADRUS a.s. Bezručova 300 | 735 81 Bohumín Info line: 800 133 133 (free in Czech Republic) E-mail : info@viadrus.cz | www.viadrus.cz...

This manual is also suitable for:

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