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Summary of Contents for Viadrus HERCULES U 24
- Page 1 MANUAL FOR BOILER OPERATION AND INSTALLATION VIADRUS HERCULES U 24 Updating date 39/2007...
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Page 2: Table Of Contents
1. Technical information..............................3 1.1 Usage ..................................3 1.2 Boiler advantages..............................3 1.3 VIADRUS HERCULES U 24 boiler technical date ....................4 1.4 Basic boiler dimensions ............................7 2. Assembly manual................................8 2.1 Boiler construction..............................8 2.2 Rules and directives..............................9 2.3 Positioning possibilities ............................ -
Page 3: Technical Information
Dear customer, we thank you that you have bought VIADRUS HERCULES U 24 universal boiler, thus having shown your confidence in ŽDB GROUP a.s., KKCG Industry Group member, Heating technique division VIADRUS. For you to get used to a correct way of hadling your new product from the beginning please read at first this manual for its usage. -
Page 4: Viadrus Hercules U 24 Boiler Technical Date
1.3 VIADRUS HERCULES U 24 boiler technical date Tab. no. 1 Dimensions, technical parameters – coke as fuel granularity 24 – 60 mm, fuel moisture max. 15 % caloric value of fuel: 26 - 30 MJ.kg Number of sections Nominal heat output... - Page 5 Tab. no. 2 Dimensions, technical parameters – hard coal as fuel granularity 24 – 60 mm, fuel moisture max. 15 % Calorific value of fuel: 26 - 28 MJ.kg Number of sections Nominal heat output Fuel consumption at the nominal heat output kg/h 2,93 4,07...
- Page 6 Tab. no. 3 Dimensions, technical data – hard coal as fuel granularity 24 – 60 mm, fuel moisture max. 15 % calorific value of fuel: 14 – 18 MJ.kg Number of sections Nominal heat output Fuel consumption at nominal heat output kg/h 3,29 6,33...
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Page 7: Basic Boiler Dimensions
1.4 Basic boiler dimensions 1079 Fig. no. 2 Basic boiler dimensions... -
Page 8: Assembly Manual
upper part of shell tertiary air closure boiler drum left side part of shell tilting grate smoke adapter stoking door cleaning cover smoke control rod right front part of shell right side part of shell output water pipe left front part of shell back part of shell thermomanometer draught regulator... -
Page 9: Rules And Directives
The whole boiler drum is insulated by the health harmless mineral insulation, which reduces the losses caused by heat transmission into the environment. The boiler sell is coloured by a good quality comaxit spray. Tab. no. 4 Quantity of combustion space barriers Size of boiler 3 sec. -
Page 10: Positioning Possibilities
2.3 Positioning possibilities VIADRUS HERCULES U 24 boiler is approved for installation in non-residential premises (like celars, corridors, etc.). Boiler positoning with regard to the fire regulations: 1. The boiler can be installed on a fire-proof floor (Fig. no. 5) −... -
Page 11: Delivery And Accessories
2.4 Delivery and accessories VIADRUS HERCULES U 24 boiler is delivered according to the purchase order on the pallet, where the whole boiler drum is placed and on the sides it is attached the wrapped boiler shell. The accessories are put inside the boiler drum, accessible by opening the stoking door. - Page 12 - nut M5 1 pc 3. Jacket the VIADRUS HERCULES U 24 according to the Fig. no. 6. 4. Set on the anchor bolts the side parts of shell. Into the upper part of shell insert the thermomanometer and lead the capillary to the back valve above the insulation of shell upper part and smoke control.
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Page 13: Boiler Commissioning
Cleaning tool assembly Use the leather gloves and commong assembly tools for assembly or disassembly of the brush and spike point (if they are included in the delivery). A change in the direction of opening the stoking door (see Fig. no. 8) 1. -
Page 14: Regulation And Control Elements
5. Operate the boiler in the operating condition according to the relevant standards. 7. Check again the boiler tightness. 8. Acquaint the user with the operationg and maintenance. 9. Make a record in the Guarantee certificate. 2.7 Regulation and control elements The ash pan door choke regulates the combustion air inlet under the boiler grate. -
Page 15: Equipment For Heat Withdrawal - Accumulation Tank
Important It is impossible to reverse the flows therefore it is necessary to follow the indication of filling and discharging on the valve. 1 – overpressure safety device sensor 2 – heating water outlet 3 – overpressure safety device Calleffi 544 4 –... -
Page 16: Manual For Operation
nominal heat output in kW burning time in hours thermal load of buildings in kW the minimum heat output in kW The dimensions of accumulation tanks for central heating boilers that are operated with individual prescribed fuels, must be set according to the output, which needs the biggest accumulation tank. This type of accumulation tank isn´t necessary in case that the calculated volume doesn´t exceed 300 l. - Page 17 1 – Screw with hexagonal head M5 x 14 2 – Washer 5 3 – Cleaning cover of smoke adapter 4 – Smoke adapter cleaning cover insulation Fig. no. 12 Smoke adapter cleaning 1 – Screw with hexagonal head M8 x 35 2 –...
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Page 18: Important Notice
5. It is forbidden to put the flammable materials on the boiler or in its near distance. 6. When cleaning the ashes at VIADRUS HERCULES U 24 boiler there must not be put any flammable materials within minimally 1500 mm distance from the boiler. -
Page 19: Instruction For Product Disposal After Its Service Life
5. Guarantee and the liability for defects ŽDB GROUP a.s., KKCG Industry Group member, heating technique division VIADRUS provides the guarantee: –... - Page 20 Information for customer Packaging edentification Assessment reference PE Plastic sacks, folie, corrugaled board, iron and plastic fix line Identification od principál materials used. Paper, Polyethylene, iron, wood Part 1: Summary of assessment Standard/Report Assessment requirement Claim Note 1.1 Prevention by source reduction ensure below maximum permitted levels for 1.2 Heavy metals and...
- Page 21 Intended for user ŽDB GROUP a.s. KKCG Industry Group member závod Topenářská technika VIADRUS Bezručova 300 735 93 Bohumín Guarantee certificate and Quality and completeness certificate VIADRUS HERCULES U 24 Boiler serial number ......………. Boiler output ........User (Surname, name) …………………………………………………………………………………………...
- Page 23 Intended for service organization ŽDB GROUP a.s. KKCG Industry Group member závod Topenářská technika VIADRUS Bezručova 300 735 93 Bohumín Guarantee certificate and Quality and completeness certificate VIADRUS HERCULES U 24 Boiler serial number ......………. Boiler output ........User (Surname, name) …………………………………………………………………………………………...
- Page 25 Intended for manufacturer ŽDB GROUP a.s. KKCG Industry Group member závod Topenářská technika VIADRUS Bezručova 300 735 93 Bohumín Guarantee certificate and Quality and completeness certificate VIADRUS HERCULES U 24 Boiler serial number ......………. Boiler output ........User (Surname, name) …………………………………………………………………………………………...
- Page 27 Annex to the guarantee certificate for customer- the user Record of accomplished guarantee and post-guarantee repairs and regular product checks Contracting service Record Customer´s Carried out activity organization date signature (stamp, signature)
- Page 28 ŽDB GROUP a. s., člen KKCG Industry, závod Topenářská technika VIADRUS Bezručova 300, 735 93 Bohumín tel.: +420 596 083 050, fax: +420 596 082 808, 596 082 822...
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