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Summary of Contents for Viadrus HERCULES U 32 Series
- Page 1 HERCULES U 32 Manual for boiler operation and installation GB_2017_20 GB_2015_46...
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Page 2: Table Of Contents
Content Boiler Use and Advantages ..................................3 Technical parameters of the boiler ................................3 Description ....................................... 5 Boiler Construction..................................... 5 Regulation and safety elements ................................. 6 Device for removing excess heat ............................... 6 Equipment for heat exhausting – accumulating reservoir ........................8 Location and installation ................................... -
Page 3: Boiler Use And Advantages
Dear Customer, Thank you for purchasing a universal boiler HERCULES U 32 and thus showing your confidence in the company VIADRUS a.s. For the correct way of handling your new boiler, please read the instructions for its use, especially the Chap. no. 7. – Boiler operation by user, the Chap. - Page 4 Tab. №. 3 Recommended dimensions of wood blocks Block diameter Ø 40 to 120 Block length Tab. №. 4 HERCULES U32 B technical parameters - fuel: lignite grain size 20 - 40 mm, fuel moisture max. 15 % calorific power: 14 – 20 MJ.kg Number of sections Boiler class in accordance with EN 303 –...
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Page 5: Description
Number of sections Lenght A 1103 Lenght B Fig. №. 2 Connection dimensions of boiler HERCULES U 32 Description Boiler Construction The main part of the boiler is cast iron sectional boiler drum made of grey cast iron according to EN 1561, quality 150. Pressure parts of boiler correspond to strength requirements according to EN 303-5. -
Page 6: Regulation And Safety Elements
Regulation and safety elements Stoking door choker regulates the supply of primary combustion air above the fuel. It is operated by the draught regulator or manually by the setting screw of the choker. The ash door choker regulates the supply of secondary combustion air under the boiler grate. It is operated manually by the setting screw of the choker. - Page 7 A - cold water inlet B - output to the boiler C - output to the drain D - input from the boiler Fig. №. 6 Two way safety valve DBV 1 - 02 In the system, it is necessary to install a safety valve with max. overpressure of 400 kPa (4 bar), which dimensions must correspond to the boiler nominal output.
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Page 8: Equipment For Heat Exhausting - Accumulating Reservoir
ATTENTION! Failure of it will cause extreme pollution of the boiler drum. Hydraulic schemes of the boilers with an accumulating reservoir are at disposal in the project materials of Viadrus at www.viadrus.cz. Location and installation Regulations and guidelines The solid fuel boiler may be installed by a company holding a valid certification for its installation and maintenance. -
Page 9: Placement Options
Placement options Placement of the boilers in living areas (including halls) is prohibited! Steady supply of air for combustion and ventilation must be ensured to the room where the boiler is installed. When installing and using the boiler, all requirements of CSN 06 1008 must be complied with. Boilers in the central heating system have to be connected to a separate venting unit. -
Page 10: Delivery And Installation
Delivery and installation Delivery and accessories The boiler is supplied according to the order so that the complete boiler drum is placed on the palette. The boiler shell is packed separately. Accessories are stored inside the boiler drum, accessible by opening the stoking door. The boiler is packed in a shipping container and must not be tilted during transport. -
Page 11: Installing The Boiler Drum - Two-Way Safety Valve Dbv 1 - 02
Mount the thermostatic valve on one of the outlets of the after-cooling loop (mount the sensor into the well and connect to the cold water inlet 1/2“). Pay attention to the indication of the direction of water flow by the arrow, it must be identical to the Fig. 5. Connect the second 1/2“... -
Page 12: Shell Installation
Fig. №. 14 Close the combustion chamber by inserting the front part of the middle ceramic insert (7). By slow movement, pull the locking pin out and release the upper ceramic insert (1) which abuts the middle ceramic inserts (5, 7). Into the fuel chamber, carefully insert the inclined grate (8) and rest its upper part on front section. - Page 13 shell (2) onto the bottom anchoring bolt, and connect the upper part with the lowered brackets (3) with help of 2 pcs of screws of M5 x12 (4). Left side part of the shell Right side part of the shell Reduced bracket Screw M5 x 12 Insulation of left side part of the shell...
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Page 14: Draught Regulator
As shown on the Fig. 19, mount the rear part of the shell (3) onto 4 screws M5 x 12 between the side parts of the shell (1 and 2). If necessary, screw the cleaning tool holder (5) to the left or right side part of the shell (1 and 2) by means of 2 screwsM5 x 12 (4). Left side part of the shell Right side part of the shell Shell rear part... -
Page 15: Putting Into Operation - Instructions For Contractual Service Organization
Putting into operation – instructions for contractual service organization Putting into operation can be performed only by specialized installation companies authorized to carry out this activity. Verification activities before start-up Before the boiler commissioning it is necessary to check: Filling the heating system with water (check thermomanometer) and tightness of the system. Connection to the chimney –... -
Page 16: Firing
Firing Check the water volume in the heating system on the thermomanometer. Open the shut-off valves between the boiler and the heating system. Clean-up the space in the bottom part of the combustion chamber (the space in front of the nozzle),the fire grate, the ash-pan, flue-gas channels and the boiler walls. -
Page 17: Operation
primary air secondary air III. tertiary air Fig. №. 23 Combustion air flow Operation After reaching the heating water temperature, adjust the combustion air supply. Output control is made by the choke on the stoking door which regulates the air supply over the fuel by means of the draft regulator or adjusting screw of the choker. The draught regulator has to be adjusted so as the choker of the stoking door is slightly closed at 3-4 mm at the moment the desired temperature of heating water is reached. -
Page 18: Important Notice
In case of failure to comply with these conditions, warranty repairs cannot be claimed. Instructions for the product disposal after its useful life period VIADRUS a.s. is the contract partner of the company EKO-KOM a.s. with the client number F00120649. The packaging complies with EN 13427. -
Page 19: Warranty And Liability For Defects
VIADRUS a.s. provides an extended warranty on the boiler body for a period of 60 months from the date of purchase, max. 66 months... -
Page 20: Product Fiche
Electrical efficiency at rated heat At rated heat output output ƞ At [30 %/50 %] of rated heat output, if applicable Of incorporated secondary emission abatement equipment, if applicable In standby mode Contact details VIADRUS a.s. Bezručova 300 Bohumín 735 81... - Page 21 Electrical efficiency at rated heat At rated heat output output ƞ At [30 %/50 %] of rated heat output, if applicable Of incorporated secondary emission abatement equipment, if applicable In standby mode Contact details VIADRUS a.s. Bezručova 300 Bohumín 735 81...
- Page 22 Electrical efficiency at rated heat At rated heat output output ƞ At [30 %/50 %] of rated heat output, if applicable Of incorporated secondary emission abatement equipment, if applicable In standby mode Contact details VIADRUS a.s. Bezručova 300 Bohumín 735 81...
- Page 23 Electrical efficiency at rated heat At rated heat output output ƞ At [30 %/50 %] of rated heat output, if applicable Of incorporated secondary emission abatement equipment, if applicable In standby mode Contact details VIADRUS a.s. Bezručova 300 Bohumín 735 81...
- Page 24 Electrical efficiency at rated heat At rated heat output output ƞ At [30 %/50 %] of rated heat output, if applicable Of incorporated secondary emission abatement equipment, if applicable In standby mode Contact details VIADRUS a.s. Bezručova 300 Bohumín 735 81...
- Page 25 Electrical efficiency at rated heat At rated heat output output ƞ At [30 %/50 %] of rated heat output, if applicable Of incorporated secondary emission abatement equipment, if applicable In standby mode Contact details VIADRUS a.s. Bezručova 300 Bohumín 735 81...
- Page 26 Electrical efficiency at rated heat At rated heat output output ƞ At [30 %/50 %] of rated heat output, if applicable Of incorporated secondary emission abatement equipment, if applicable In standby mode Contact details VIADRUS a.s. Bezručova 300 Bohumín 735 81...
- Page 27 Electrical efficiency at rated heat At rated heat output output ƞ At [30 %/50 %] of rated heat output, if applicable Of incorporated secondary emission abatement equipment, if applicable In standby mode Contact details VIADRUS a.s. Bezručova 300 Bohumín 735 81...
- Page 28 Electrical efficiency at rated heat At rated heat output output ƞ At [30 %/50 %] of rated heat output, if applicable Of incorporated secondary emission abatement equipment, if applicable In standby mode Contact details VIADRUS a.s. Bezručova 300 Bohumín 735 81...
- Page 29 Information for customer Packaging identification Assessment reference PE Plastic sacks, folie, corrugated board, iron and plastic fix line Identification of principal materials used. Paper, Polyethylene, iron, wood Part 1: Summary of assessment Standard/Report Assessment requirement Claim Note 1.1 Prevention by source reduction 1.2 Heavy metals and ensure below maximum permitted levels for...
- Page 31 Annex to the warranty card for the customer – the user Record of warranty and after-warranty repairs Contractual service Record Customer Performed activity organization date signature (signature, stamp)
- Page 32 HERCULES U 32 VIADRUS a.s. Bezručova 300 | CZ - 735 81 | Bohumín E-mail : info@viadrus.cz | www.viadrus.cz...
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