Viadrus HERCULES ECO Series Operation And Installation Manual
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Viadrus HERCULES ECO Series Operation And Installation Manual

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Summary of Contents for Viadrus HERCULES ECO Series

  • Page 2: Table Of Contents

    Table of contents: page 1. Produced boiler variants..........................3 1.1 Purchase order ............................3 2. Boiler usage and advantages ........................3 3. Boiler technical data ............................ 5 4. Boiler description ............................6 4.1 Boiler drum construction ........................6 4.2 Construction of combustion chamber and fuel transport lines .............. 6 4.3 Control, regulation and safety elements ....................

  • Page 3: Produced Boiler Variants

    Dear customer, we thank you that you have bought the VIADRUS HERCULES ECO automatic boiler thus having shown your confidence in ŽDB GROUP a.s., KKCG Industry Group member, VIADRUS division For you to get used to a correct way of handling your new product from the beginning please read at first this manual for its usage (first of all the chapter no.
  • Page 4 Fig.no.1 VIADRUS HERCULES ECO with fuel reservoir front view– left version Fig.no.2 VIADRUS HERCULES ECO with fuel reservoir rear view– left version...

  • Page 5: Boiler Technical Data

    3. Boiler technical data Tab. no.1 Dimensions, boiler thermal& technical parameters VIADRUS HERCULES ECO 5 sections 10 sections Nominal output Adjustable output 7 – 24 13 – 42 Fuel consumption (heating power approx. kg. h 1,8 – 5,9 3,9 – 10,8 17 MJ.kg...

  • Page 6: Boiler Description

    WARNING! A poor quality of fuel can markedly negatively affect the boiler output and emission parameters 4. Boiler description 4.1 Boiler drum construction The main boiler component is the cast iron sectional boiler drum made of grey cast iron according to EN 1561.
  • Page 7 Fig.no. 3 VIADRUS HERCULES ECO boiler dimension (dimensions behind the slash apply to 10 sectional size)
  • Page 8 Stoking door Stoking door Stoking door shut Stoking door shut Air rose Air rose Ash pan door Ash pan door Ash pan door shut Ash pan door shut Choking device Choking device Fig.no. 4 VIADRUS HERCULES ECO Cast iron boiler drum...

  • Page 9: Control, Regulation And Safety Elements

    This is controlled by a handle with a tow bar in the upper left part of boiler drum next to the stoking door. The air rose of stoking door cannot be used at VIADRUS HERCULES ECO boiler with automatic combustion of wooden pellets and it must be permanently closed.
  • Page 10 3 pc bolt C 4,2 x 9 7 pc C) Optional accessories: • digital indoor device (according to VIADRUS division offer) • u rear section shut The optional boiler accessories are not included in boiler basic price.

  • Page 11: Positioning And Installation

    Chimneys and flue gas ducting– designing, implementation and connection of fuel consumers. We recommend to connect the VIADRUS HERCULES ECO boiler to smoke-flue diameter min. 160 mm. The chimney draught can not be less than 15 – 30 Pa – see tab. No. 1.

  • Page 12: Positioning Possibilities

    5.2 Positioning possibilities Boilers positioning with regard to the fire regulations: HERCULES ECO boiler is approved for installation in non-residential premises (like cellars, corridors etc.) 1. Positioning on the floor made of incombustible material (see Fig.5) − install the boiler on the fireproof base material exceeding the boiler platform by 20 mm on the sides and only in boiler drum depth.

  • Page 13: Boilers Assembly

    The room where boiler is installed must be provided with permanent air supply for combustion and possibly with ventilation(the air consumption at VIADRUS HERCULES ECO/5 boilers is approx. 80 m , (the air consumption at VIADRUS HERCULES ECO/10 boilers is approx.

  • Page 14: Boiler Shells And Regulator Assembly

    THERMOSTATIC VALVE Fig.no.7 Recommended diagram of boiler connection to the heating system Fig.no.8 Connection dimensions at VIADRUS HERCULES ECO boiler 6.2 Boiler shells and regulator assembly 1. Take out the shell from cardboard cover. 2. According to Fig. no. 9 mount the delivered joining material into the shell.

  • Page 15: Fuel Reservoir Assembly (This Part Is Delivered Optionally)

    Průchodka Heyco Heyco bushing drawbar for smoke flap operation Táhlo pro ovládání kouřové klapky washer Ø 10,5 diam φ Podložka 10,5 coupling pin of Spojovací čep the shell with pláště s matící M5 M5 nut spring pin Pružný kolík Heyco bushing Průchodka Heyco handle for smoke flap operation Rukojeť...

  • Page 16: Assembly Of Combustion Chamber And The Fuel Transport Lines

    3. Through the stoking door mount the ceramic plates into the combustion chamber on the side risers of the sections (see Fig.13 a 14). For VIADRUS HERCULES ECO boiler there exist 4 types of ceramic plates (see tab. 3 a Fig.11). Mount the ceramic plates according to Fig.13 and 14.
  • Page 17 ceramic plate ceramic plate outer frontal ceramic plate central ceramic arch combustion chamber Fig.no.13 Ceramic plates mounted in 5 sectional boiler drum 6. Mount the combustion air ventilator on the combustion chamber sleeve with the choke valve screwed ahead on the ventilator suction side. In order to prevent the ventilator from movement we recommend at the assembly to bore together the ventilator with the sleeve and secure it with a bolt (or rivet).

  • Page 18: Filling The Heating System With Water

    Combustion chamber screw Support Fig.no.15 Assembly of combustion chamber at VIADRUS HERCULES ECO boilers 6.5 Filling the heating system with water Water for boiler and heating system filling must be clear and colourless, with no suspended materials, oil and aggressive chemicals. Its hardness must correspond to ČSN 07 7401 and it is necessary that in case that the water hardness doesn’t comply water must be treated.

  • Page 19: Boilers Commissioning

    The sockets are connected in a way making sure that the protection plug is at the top and the phase conductor is connected to the left tube when viewed from the front. The same applies to the double sockets. 7.2 Boilers commissioning 1.
  • Page 20 Tab. no. 4 Technical parameters of MONEX regulator Nominal supply voltage V / Hz 230 / 50 + 10% - 15%, TN - S Input without the appliances max. 3 Inputs Output heating water temperature sensor Indoor thermostat Outputs Fuel feeder 230 V / 2 A ventilator 230 V / 2 A circulating pump 230 V / 2 A Steady set parameters:...
  • Page 21 Wiring diagram of RKU 2 for motors with thermal protection timer Filtr = filter Čerp = pump Vent(il) = valve Šnek = screw Clamp TP motor 1 and TP motor 2 are connected with appropriate thermal protections on bin´s motor and feeder machine´s motor.
  • Page 22 1. Manual operation For the boiler ignition it is necessary to operate manually the fuel conveyor and ventilator. For this purpose there serve the pushbuttons 1 and 2. Pushbutton 1 operates the ventilator, pushbutton 2 the fuel conveyor. By pressing the relevant unit is switched on and by repeated pressing the relevant unit is switched off.
  • Page 23 5. Ventilator after-running time setting The required ventilator after-running time is set by means of pushbutton 7. On display there appears the data like VE 60 and it means the required ventilator after-running time of 60 s. The value can be changed by pressing the pushbutton * and entering a new digit combination like 70.

  • Page 24: Boiler Output Setting

    In following tables (table nr. 5 and table nr. 6) there are stated only orientation values and are valid only for tested fuel. Tested fuel: pelets Ø 8 mm Efficiency 16,4 MJ/kg Table nr. 5 Boiler output adjustment - VIADRUS HERCULES ECO – 5 sections Boiler Quantity of combustion air [%]/ Time for fuel Time for fuel...
  • Page 25 Table nr. 6 Boiler output adjustment - VIADRUS HERCULES ECO – 10 sections Boiler Quantity of combustion air [%]/ Time for fuel Time for fuel output Adjustment of starling flap of the fan on feeding [s] afterburning [s] [kW] 13,5...

  • Page 26: Boiler Firing

    8.3 Boiler firing 1. Check the water volume in heating system. 2. Check, whether the closing valves between the boiler and heating system are open. 3. Check the circulating pump functionality 4. Clean the combustion chamber, firing chamber and the ash-pan 5.

  • Page 27: Boiler Shut-Down

    • It is forbidden to overheat the VIADRUS HERCULES ECO boiler in any possible way. • Don’t put ay objects made of flammable material on boiler and within a distance smaller than the safe distance from it.

  • Page 28: Product Liquidation Instructions After Service Life

    If boiler is operated in compliance with instructions stated in this „Boiler operation and installation manual“, it doesn’t need any special service interventions. VIADRUS HERCULES ECO boiler quality and completeness certificate” after having been filled in by a contracting service organization serves as the „Guarantee certificate”.
  • Page 29 Information for customer Packaging edentification Assessment reference PE Plastic sacks, folie, corrugaled board, iron and plastic fix line Identification od principál materials used. Paper, Polyethylene, iron, wood Part 1: Summary of assessment Standard/Report Assessment requirement Claim Note 1.1 Prevention by source reduction 1.2 Heavy metals and ensure below maximum permitted...
  • Page 33 Intended for user ŽDB GROUP a.s., KKCG Industry Group member závod VIADRUS Bezručova 300 735 93 Bohumín Guarantee certificate and Quality and completeness certificate VIADRUS HERCULES ECO boiler boiler serial number ......…………… boiler output ........ User (surname, name) …………………………………………………………………………………..Address (street, town, postcode) …………………………………………………………………………………..
  • Page 35 Intended for the service organization ŽDB GROUP a.s., KKCG Industry Group member závod VIADRUS Bezručova 300 735 93 Bohumín Guarantee certificate and Quality and completeness certificate VIADRUS HERCULES ECO boiler boiler serial number ......…………… boiler output ........ User (surname, name) …………………………………………………………………………………..
  • Page 37 Intended for manufacturer ŽDB GROUP a.s., KKCG Industry Group member závod VIADRUS Bezručova 300 735 93 Bohumín Guarantee certificate and Quality and completeness certificate VIADRUS HERCULES ECO boiler boiler serial number ......…………… boiler output ........ User (surname, name) …………………………………………………………………………………..Address (street, town, postcode) …………………………………………………………………………………..
  • Page 39 Annex to the guarantee certificate for customer- the user Record of accomplished guarantee and after-guarantee repairs and regular product checks Contracting service Record Customer ´s Carried out activity organization date signature (stamp, signature)
  • Page 40 Date of revision 18/2009 SD – GB...

This manual is also suitable for:

Hercules eco 5Hercules eco 10

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