Viadrus HERCULES ECO Operation And Installation Manual
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Viadrus HERCULES ECO Operation And Installation Manual

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VIADRUS HERCULES ECO
Manual for boiler operation and installation
GB_2015_11 SD

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  • Page 1 VIADRUS HERCULES ECO Manual for boiler operation and installation GB_2015_11 SD...

  • Page 2: Table Of Contents

    Table of contents: page Produced boiler variants ..........................3 Purchase order .............................3 Boiler usage and advantages ........................3 Boiler technical data ............................5 Boiler description ............................7 Boiler drum construction........................7 Construction of combustion chamber and fuel transport lines .............8 Control, regulation and safety elements ....................8 Boiler outfit and accessories ......................11 Positioning and installation ........................13 Rules and regulations .........................13...

  • Page 3: Produced Boiler Variants

    Dear customer, we thank you that you have bought the VIADRUS HERCULES ECO automatic boiler thus having shown your confidence in VIADRUS a.s. For you to get used to a correct way of handling your new product from the beginning please read at first this manual for its usage (first of all the chapter no.
  • Page 4 Fig.no.1 VIADRUS HERCULES ECO with fuel reservoir front view– left version Fig.no.2 VIADRUS HERCULES ECO with fuel reservoir rear view– left version...

  • Page 5: Boiler Technical Data

    Boiler technical data Tab. no.1 Dimensions, boiler thermal& technical parameters VIADRUS HERCULES ECO 5 VIADRUS HERCULES ECO 10 Number of section Nominal output Adjustable output 7 – 24 13 – 42 Fuel consumption kg. h 1,8 – 5,9 3,9 – 10,8 (heating power approx.
  • Page 6 Maximum fuel water content. 12%. Ash content max. 1,5 % WARNING! A poor quality of fuel can markedly negatively affect the boiler output and emission parameters Fig.no. 3 Boiler dimension (dimensions behind the slash apply to VIADRUS HERCULES ECO 10)

  • Page 7: Boiler Description

    Boiler description Boiler drum construction The main boiler component is the cast iron sectional boiler drum made of grey cast iron according to EN 1561. • Central sections – quality 150 (previously ČSN 42 2415) • Front and rear sections – quality 200 (previously ČSN 42 2420) The boiler pressure components comply with strength requirements according to EN 303-5.

  • Page 8: Construction Of Combustion Chamber And Fuel Transport Lines

    Construction of combustion chamber and fuel transport lines The combustion chamber consists of a longitudinal concave drum made of heat-resisting steel to which there joins askew from below the piping for fuel supply with a screw conveyer for the combustion chamber. This conveyer is also connected with pellets reservoir through another height offset (mismatch) screw conveyer which is equipped with regulators functioning in dependence on discharging the combustion chamber conveyer.
  • Page 9 17. Partition of combustion chamber 8. Flange of return water 18. Partition of smoke channel 9. Cock for filling and emptying G 1/2“ 19. Gripping of partitions 10. Side panel of the shell Fig.no. 5a) Boiler VIADRUS HERCULES ECO 5...
  • Page 10 19. Plate for ashes on the sheet metal Cock for filling and emptying G 1/2“ 20. Screw M6 x 25 10. Side panel of the shell 21. Nut M6 11. Side panel of the shell Fig.no. 5b) Boiler VIADRUS HERCULES ECO 10...

  • Page 11: Boiler Outfit And Accessories

    Stoking door Insulation of stoking door upper Insulation of stoking door lower Ash pan door Insulation of ash pan door upper Insulation of ash pan door lower • Stick door insulation by boiler sealant. Fig. No. 5c) Insulation of stoking door and ash pan door Boiler outfit and accessories A) Standard boiler outfit: the boiler drum including fittings...
  • Page 12 2 pcs pendant chainlet 1 pc Notes: 1.) Number of pieces behind the slash apply to VIADRUS HERCULES ECO 10. 2.) The tow bar of smoke flap control mechanism includes: Control mechanism lever 2 pc washers 10,5 1 pc pins Ø 3 x 26 mm (for the lever mounting) B) Accessories in the package: plug blind 6/4”...

  • Page 13: Positioning And Installation

    Positioning and installation Rules and regulations The solid fuels boiler can only be installed by a firm authorized to mount these equipments. A project according to valid regulations must be prepared for installation. The heating system must be filled with water that meets the requirements ČSN 07 7401 and especially its hardness must not exceed the required parameters.

  • Page 14: Positioning Possibilities

    Fig. no. 6 Dimensions of a bedding under the boiler drum (dimensions behind the slash apply to VIADRUS HERCULES ECO 10) 2. Safe distance from combustible materials − when installing and operating the boiler it is necessary to keep a safety distance of 200 mm from the materials of combustibility grade A1, A2, B and C (D);...
  • Page 15 The room where boiler is installed must be provided with permanent air supply for combustion and possibly with ventilation (the air consumption at VIADRUS HERCULES ECO 5 boilers is approx. 80 m , (the air consumption at VIADRUS HERCULES ECO 10 boilers is approx.

  • Page 16: Boiler Hydraulic Diagram

    Boiler hydraulic diagram Legend of piping, signs and symbols in the diagrams: Fig. no. 8 Recommended diagram of boiler connection to the heating system...

  • Page 17: Boilers Assembly

    Boilers assembly Boiler drum installation 1. Set up the e boiler drum on the bedding (see Fig. no 6). 2. Insert the sealing ∅ 90 x 60 x 3 on the upper flanged part of the rear boiler section and bolt the flange of heating water (see Fig.

  • Page 18: Burner Assembly

    Burner assembly Spread the boiler cement on the flange of the fan and screw the fan to the air flange (7) by means of 4 screws M6 x 12 (5) and spring washers (6). Spread the boiler cement around the rectangular hole in the rear section and put the burner on 4 pieces of stud bolts M10.

  • Page 19: Assembly Of Combustion Chamber

    14a), so that they are in a vertical position at the level of head of the ceramic vault. In case of VIADRUS HERCULES ECO 5 set up the partitions of combustion chamber (1) into the sheet metal for gripping of partitions (3). In case of VIADRUS HERCULES ECO 10 insert the partitions of combustion chamber (1) into the combustion chamber of boiler and mount the plate for ashes (3) on the sheet metal by means of 2 screws M6 x 20 and nuts M6.
  • Page 20 Ceramic plate frontal Ceramic plate outer Ceramic plate central Ceramic arch Burner Partition of smoke channel Partition of combustion chamber Fig. no. 13 Ceramic plates and partition mounted in VIADRUS HERCULES ECO 5...
  • Page 21 Partition of combustion chamber Turbulators Gripping of partitions Fig. no. 13a)
  • Page 22 Ceramic plate frontal Ceramic plate outer Ceramic plate central Ceramic plate central with risers Ceramic arch Burner Partition of smoke channel Partition of combustion chamber Fig. no. 14 Ceramic plates and partition mounted in VIADRUS HERCULES ECO 10...
  • Page 23 Partition of combustion chamber Turbulators Plate for ashes on the sheet metal Fig. no. 14a)

  • Page 24: Assembly Of The Fuel Transport Lines

    Partition of smoke channel Fig. No. 15 Fitting of partitions of smoke channel Assembly of the fuel transport lines Fuel tank Feeder of fuel tank Screw conveyor Pendant chainlet Knee Transport hose Adapter (reduction) Burner Fig.no.16 Assembly of the fuel transport lines...

  • Page 25: Boiler Shells And Regulator Assembly

    1. Place the fuel tank (1) on the desired location next to the boiler (see Fig.no.7). Push the screw conveyor of the fuel tank (7) through the hole in the side of fuel tank and secure it with a pendant chainlet (3). Insert the elbow pipe (8) into the hole ∅...

  • Page 26: Fuel Reservoir Assembly (This Part Is Delivered Optionally)

    1. Take out the shell from cardboard cover. 2. According to Fig. no. 17 mount the delivered joining material into the shell. 3. Loosen the lower anchorage screws, set on the side boiler shell consoles. Insert the front consoles between the washers with nuts and the front section body, insert the rear consoles directly on anchorage bolts.

  • Page 27: Filling The Heating System With Water

    Screw together the bottoms of fuel reservoir. The bottom of the reservoir must alternate with the fuel reservoir A. As the joining material serve: Washer 6,4 72 pcs Nut M6 72 pcs Bolt M6 x 12 72 pcs Bolt M6 x 16 2 pcs Washer 8,4 2 pcs...

  • Page 28: Commissioning- Instructions For Contracting Service Organization

    Commissioning- instructions for contracting service organization Boilers commissioning can only be done by contracting service organization authorized to do this activity. Verification before commissioning. Before boilers commissioning there must be checked: a) Heating system filling with water (thermomanometer check) b) Heating system tightness c) Connection to the chimney–...

  • Page 29: Boiler Operation By User

    Boiler operation by user MONEX regulator The regulator is positioned in an unified compact plastic box. Under the plastic cover able to open there is the frontal panel which consists of the main circuit breaker, keyboard and indication elements. Automatics for biomass combustion boilers 1 main switch, fuse 6 A ka pro kotle na spalování...
  • Page 30 Wiring diagram of RKU 2 for motors with thermal protection timer Filtr = filter Čerp = pump Vent(il) = valve Šnek = screw Clamp TP motor 1 and TP motor 2 are connected with appropriate thermal protections on bin´s motor and feeder machine´s motor.
  • Page 31 1. Manual operation For the boiler ignition it is necessary to operate manually the fuel conveyor and ventilator. For this purpose there serve the pushbuttons 1 and 2. Pushbutton 1 operates the ventilator, pushbutton 2 the fuel conveyor. By pressing the relevant unit is switched on and by repeated pressing the relevant unit is switched off.
  • Page 32 HERCULES ECO 5 (24 kW) the flue gases temperature should not exceed the limit 170 °C, at the nominal output of VIADRUS HERCULES ECO 10 (42 kW) this limit is 142 °C. If it is the other way round it is necessary to choke the supplied air volume.

  • Page 33: Boiler Output Setting

    F.e. if will appear on the grill and in the ash-pan sliver, is evident that feeding speed is higher than burning speed and is necessary the feeding cycle decrease. Table no. 5 Boiler output adjustment - VIADRUS HERCULES ECO 5 Boiler output...
  • Page 34 Table no. 6 Boiler output adjustment - VIADRUS HERCULES ECO 10 Boiler output Time for fuel Time for fuel Quantity of combustion air [%]/ [kW] feeding [s] afterburning [s] Adjustment of starling flap of the fan on nr. 12,1 5 / 0,5...

  • Page 35: Boiler Firing

    Boiler firing 1. Check the water volume in heating system. 2. Check, whether the closing valves between the boiler and heating system are open. 3. Check the circulating pump functionality 4. Clean the combustion chamber, firing chamber and the ash-pan 5.

  • Page 36: Important Notes

    IMPORTANT NOTES • Boiler can only be operated by adult persons who became acquainted with this operation manual. • In case there has occurred the danger of combustible vapours or gases development and their penetration into the boiler room or at works with temporarily developed fire or explosion danger (floor gluing works, painting works using the flammable paints, etc.), boiler must be shut down long enough before the works start.

  • Page 37: Product Liquidation Instructions After Service Life

    If boiler is operated in compliance with instructions stated in this „Boiler operation and installation manual“, it doesn’t need any special service interventions. VIADRUS HERCULES ECO boiler quality and completeness certificate” after having been filled in by a contracting service organization serves as the „Guarantee certificate”.
  • Page 38 Information for customer Packaging identification Assessment reference PE Plastic sacks, folie, corrugated board, iron and plastic fix line Identification of principal materials used. Paper, Polyethylene, iron, wood Part 1: Summary of assessment Standard/Report Assessment requirement Claim Note 1.1 Prevention by source reduction 1.2 Heavy metals and ensure below maximum permitted levels...
  • Page 39 Annex to the guarantee certificate for customer- the user Record of accomplished guarantee and after-guarantee repairs and regular product checks Contracting service Record Customer ´s Carried out activity organization date signature (stamp, signature)
  • Page 40 VIADRUS HERCULES ECO VIADRUS a.s. Bezručova 300 | CZ - 735 81 | Bohumín E-mail : info@viadrus.cz | www.viadrus.cz...

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