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WARNING:
If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
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Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
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Inst allat ion and service must be performed by a qualified inst aller, service agency or t he gas
supplier.
This appliance may be installed as an OEM installation in a manufactured (mobile) home and
must be installed in accordance with the manufacturer's instructions and the manufactured home
construction and safety standard, Title 24 CFR, Part 3280.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A
conversion kit is supplied with the appliance.
Installer: After installation give this manual to the home-
owner and explain operation of this fireplace.
Copyright 2003, T.I.
$10.00
21 DV Fireplace Manual
Part # 100-01143
4030612
Featuring the
Burner
Tested and Listed by
OMNI-Test Laboratories, Inc.
Beaverton, Oregon
Report # 028-S-53-5
ANSI Z21.88
• Built-In Direct Vent Fireplace
• Natural Gas or Propane
• Residential or Mobile Home
10850 117th Place N.E. Kirkland, WA 98033
TM
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Table of Contents
Related Manuals for FireplaceXtrordinair 21 DV
Summary of Contents for FireplaceXtrordinair 21 DV
- Page 1 This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance. 21 DV Fireplace Manual Installer: After installation give this manual to the home- owner and explain operation of this fireplace.
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Page 2: Introduction & Important Information
Introduction Introduction We welcome you as a new owner of a Fireplace Xtrordinair gas fireplace. In purchasing a Fireplace Xtrordinair you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Fireplace Xtrordinair is one of the finest home heaters the world over. -
Page 3: Table Of Contents
Table of Contents Introduction Finalizing the Installation Introduction & Important Information....2 1 Glass Removal (& installation)......27 2 Log & Coal Installation ........28 Safety Precautions 3 Replace the Glass ........29 Safety Precautions ........4 4 Faceplate Installation .........29 Features & Specifications 5 Leak Test..........30 6 Pilot Adjustment (if necessary).....31 Features ............6 7 Air Shutter Adjustment (if necessary) ....32... -
Page 4: Safety Precautions
Safety Precautions • IF YOU SMELL GAS: * Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire department •... - Page 5 Safety Precautions • Do not place clothing or • Light the heater using the other flammable items on or built-in piezo igniter. Do not near the heater. Because use matches or any other this heater can be controlled external device to light your by a thermostat there is a heater.
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Page 6: Features & Specifications
Features and Specifications Features: Installation Options: Works During Power Outages (millivolt system) Residential or Mobile Home High Efficiency Straight or Corner Placement Optional Thermostat or Remote Control Flush or Recessed Face Realistic "Wood Fire" Look Raised or Floor Hearth Quiet Blower for Effective Heat Distribution Internal or External Chase Convenient Operating Controls Horizontal or Vertical Vent... -
Page 7: Installation
Installation (for qualified installers only) Installation Warnings: • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. • This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas appliances. -
Page 8: Installation Overview
Installation (for qualified installers only) Installation Overview See the section See the section "Minimum "Termination Framing Dimensions" Requirements" See the section "Mantel Requirements" Non-combustible facing See the section (see the section "Facing "Vent Requirements" Requirements") Drywall See the section Thermostat Wire "Electrical Connection"... -
Page 9: Fireplace Placement Requirements
Installation (for qualified installers only) Fireplace Placement Requirements Minimum Framing Dimensions The fireplace requires a 1/2" space between the fireplace and the framing members (or other materials) along the sides and back of the fireplace. These stand-offs may contact the framing members but no material may be placed between the stand-offs. -
Page 10: Corner Installations
Installation (for qualified installers only) Corner Installations 22-1/4" Min. 24-7/8" Recommended A typical 45° installation 5-1/2" Min. uses the minimum framing 6-1/2" Recommended dimensions shown in the illustration to the right (NOTE: all clearances still apply). The recommended dimensions shown to the right allow additional space, easing gas line and electrical... -
Page 11: Gas Line Requirements
Installation (for qualified installers only) Gas Line Requirements MASSACHUSETTS INSTALLATIONS WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUYMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: • Flexible connector must not be longer than 36 inches. •... -
Page 12: Optional Gas Line Location
Installation (for qualified installers only) Optional Gas Line Location Remove the cover plate on the bottom Remove the two screws near the of the fireplace (save these nuts). gas inlet (save these screws). Phillips Screwdriver HINT: remove the control cover for easier access. -
Page 13: Optional Electrical Line Location
Installation (for qualified installers only) Electrical Line Connection Insert the sheathed cable from the power source through this cable clamp. Once the wires are attached, tighten Remove the cover the clamp to secure the cable. from the fireplace junction box. Electrical Connector Standard... -
Page 14: Vent Requirements
Installation (for qualified installers only) Vent Requirements • The vent must maintain the required clearance to combustible materials to prevent a fire (see “Clearances” below). Do not fill air spaces with insulation. • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. -
Page 15: Vent Installation
Installation (for qualified installers only) Vent Installation • In addition to the requirements below, follow the requirements provided with the vent. Vertical Vent Vertical Termination Requirements (part # 1291) Use a roof flashing and storm collar whenever passing through the roof Combustible Framing Use a ceiling firestop whenever passing through a... -
Page 16: Approved Vent Configurations
Installation (for qualified installers only) Approved Vent Configurations Restrictor Position • A vent restrictor is built into the appliance to adjust the flow rate of exhaust gases. This ensures proper combustion for all vent configurations. Depending upon the vent configuration, you may be required to adjust the restrictor position. -
Page 17: Vent Configurations With Vertical Term
Installation (for qualified installers only) Vent Configurations with Vertical Vent Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. • A maximum of 3 elbows may be used. 40' (max) 40' (max) NOTE: Restrictor... -
Page 18: Vent Configurations With Horizontal Term
Installation (for qualified installers only) Horizontal Terminations Use a single 90° elbow (NOTE: an additional 45° elbow may be used on the 14 feet 14 feet horizontal run). (max) (max) The termination must fall within 10 feet 10 feet the shaded area shown in the Restrictor chart. -
Page 19: Vent Termination Requirements
Installation (for qualified installers only) Termination Requirements (see the illustration below) N O T E : Measure all clearances from the nearest edge of the exhaust hood. Roof Minimum 9" clearance from any door or window Surface Minimum 12" above any grade, veranda, porch, deck or balcony 11”... -
Page 20: Hearth Requirements
Installation (for qualified installers only) Hearth Requirements Floor Mounted Fireplaces Do not build a hearth or other item above the baseplate (this area must remain clear for the access door). If installed in front of carpet or other flooring, the fireplace must be raised so the base of the unit is above the carpet surface or flooring material. -
Page 21: Facing Requirements
Installation (for qualified installers only) Facing Requirements NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Facing Under 1”... -
Page 22: Facing - Fireplace Details
Installation (for qualified installers only) Facing - Fireplace Details Facing - Top View Fireplace 1/2" Stand-off 1/4" Face 1/4" White Tape Gasket (attached to fireplace) Facing - Side View Stand-off Face Gasket Fireplace Wall Trim (1/16" thick) 1" 3/8" 1/8" Wall Trim Travis Industries 1 0 0 - 0 1 1 4 3... -
Page 23: Facing Detail - Drywall Facing
Installation (for qualified installers only) Facing Detail – Drywall Facing Recommended Order of Installation We recommend installing the facing (drywall, tile) under the notch at the front of the fireplace (“a”) - then install the sides and top (“b” and “c”) NOTE The facing tucks under the notch at the front of the fireplace... -
Page 24: Facing Detail - Tile Facing
Installation (for qualified installers only) Facing Detail – Tile Facing NOTE: Make sure to position the framing to accommodate the Framing facing material. For this example the facing is 7/8" thick (3/8" tile Top View - Tile Facing plus 1/2" drywall). The framing is positioned 7/8" behind the front of the fireplace. -
Page 25: Facing Detail -Facing Over 1" Thick (Brick)
Installation (for qualified installers only) Facing Detail –Facing Over 1” Thick (Brick) WARNING: Any facing that extends in front of the faceplate on the sides or top must be non- combustible. NOTE: A 3/8” gap is required above the face for face installation. NOTE: Make sure to leave a 1/8"... -
Page 26: Mantel Requirements
Installation (for qualified installers only) Mantel Requirements • The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed below. • Use the table below to determine the maximum mantel depth allowed. -
Page 27: Finalizing The Installation
Finalizing the Installation Remove the glass following the directions below. Warning: The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass. Glass Frame Latch Insert the included glass latch tool into the hole on the glass frame latch. -
Page 28: Log & Coal Installation
Finalizing the Installation • If converting to propane or using the firebox liner, do so now before installing the logs. Install the log set following the directions below. STEP A – Rear Log Installation The log touches the niche at Place the rear log as shown. -
Page 29: Replace The Glass
Finalizing the Installation STEP B – Twig, Vertical Log, and Ember Installation Place the vertical log as shown. It rests against the side and rear wall of the niche and touches the rear log. Installing the Rock Wool: The rock wool comes in one clump. -
Page 30: Leak Test
Finalizing the Installation We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. Replace the glass. Install the faceplate following directions below. Lift and rotate the face forward until the top brackets lock into the upper slots. -
Page 31: Pilot Adjustment (If Necessary)
Finalizing the Installation Check the pilot flame to make sure it looks like the illustration below. Adjust the pilot flame if necessary. The pilot flame must contact the thermocouple and To adjust the pilot flame, turn this screw. Clockwise thermopile (see the illustration below). Adjust the pilot up or lowers the flame while counter-clockwise raises it. -
Page 32: Air Shutter Adjustment (If Necessary)
Finalizing the Installation FINE TUNING THE EMBER-FYRE™ BURNER Each installation is affected by altitude, vent configuration, and fuel quality. Because of this, the restrictor and air shutter may need to be fine tuned to each installation. Follow the hints below to fine-tune the burner for optimum performance and aesthetics. -
Page 33: Operation
Operation Before You Begin • Read this entire manual before you use your new fireplace (especially the section "Safety Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily injury, or even death. Location of Controls - See explanation below The Pilot Flame can be found below the back log. -
Page 34: Starting The Pilot
Operation Starting The Pilot Flame The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off, the propane tank runs out (or low) or if the stove malfunctions. -
Page 35: Starting The Fireplace For The First Time
Operation Starting the Fireplace for the First Time Burn the heater at a high setting with the blower off for an extended period (up to 48 hours). This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel will occur. This is normal. -
Page 36: Adjusting The Blower Speed
Operation Adjusting the Blower Speed The blower helps transfer heat from the heater into the room. It will not turn on until the heater is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed. -
Page 37: Maintenance
Maintenance Maintaining Your Fireplace's Appearance • Fingerprints or other marks left on the optional gold surface may become etched in place if they are not wiped clean prior to turning the fireplace on. Clean the gold with denatured alcohol and a soft cloth (with the fireplace cool). -
Page 38: Troubleshooting Table
Maintenance Troubleshooting Table Problem: Possible Cause: Don't Call for Service Until You: Pilot Will Not Light A gas shut off valve is turned off Check all gas shut off valves The gas control knob isn't turned to "PILOT" See "Starting the Pilot Light" Step C The valve control knob isn't pushed in See "Starting the Pilot Light"... -
Page 39: How This Fireplace Works
Maintenance How this Fireplace Works • This fireplace was designed with safety as the primary concern. Many of the components inside this fireplace are for safety purposes. Therefore, only certified gas service technicians should service this fireplace. What Turns the Main Burners On and Off This fireplace uses a millivolt system to control its operation (a millivolt is a very small amount of electricity). -
Page 40: Wiring Diagram
LOG SET, LS15 - THREE PIECE 172-00015 RHEOSTAT, RECTANGULAR - w/OFF 100-00122 LOG, OUTER - PELET OAK LOG 172-00215 SWITCH, ON/OFF - SMALL, GAS 98900747 MANUAL, 21 DV Fireplace 100-01143 THERMODISC - 120deg NO 100-00231 ORFC MNFLD ASS'Y - B24 226-40016 TOOL, GLASS LATCH/RESTRICT0R/ 100-02302 ORIFICE, BURNER - No. -
Page 41: Safety (Listing) Label
Safety Label The safety (listing) label is attached to the operating tag (chained to the fireplace near the gas control valve).. A copy is shown below Travis Industries 1 0 0 - 0 1 1 4 3 4030612... -
Page 42: Warranty
Warranty To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 10850 117th Place N.E., Kirkland, Washington 98033. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows: Years 1 &... -
Page 43: Optional Equipment
Optional Equipment (for qualified installers only) LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. Remove the glass (see page 27). Remove the logs and coals (if installed - page 28) Remove the burner (see illustration below). - Page 44 Optional Equipment (for qualified installers only) Follow the directions below to replace the orifice. Slide the air shutter all the way to the left. Burner Orifice Manifold The new LP orifice has “56” stamped on it. Use a 1/2” open end wrench to Apply thread unscrew the burner orifice.
- Page 45 Optional Equipment (for qualified installers only) Install the logs and Remove and discard the three screws using a Install the LP regulator. Use the screws embers. slotted screwdriver of Torx T-20. included with the LP regulator. Tighten to approximately 25 Lbs. torque. Replace glass and face.
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Page 46: Firebox Liner
Optional Equipment (for qualified installers only) Firebox Liner (98500670) WARNING Turn off gas to the appliance and make sure it has fully cooled prior to conducting service. N O T E : The firebox liner is fragile – take care to prevent damage. N O T E : The firebox liner leaves a slight white residue when touched –... - Page 47 Optional Equipment (for qualified installers only) Install the liner following the directions below. (a) Tilt the liner forward and at a slight angle as you insert it into the firebox. Place the bottom left corner into the firebox first. (b) As you insert the liner, make sure the liner goes behind the pilot...
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Page 48: Index
Index Approved Vent Configurations......16 Installation Options ...........6 Adjusting the Blower Speed......36 Items Required for Installation......7 Adjusting the Flame Height .......35 Leaking Gas ......See Inst. on Cover Air Shutter Adjustment........32 Listing Information ..........41 Altitude Considerations........14 Location of Controls..........33 Blower Control..........36 Log Set Installation and Removal .......28 BTU Input............6 Maintenance ............37 BTU Output............6...
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