Table of Contents
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• Built-In Direct Vent Fireplace
• Natural Gas or Propane
• Residential or Mobile Home
WARNING:
Improper installation, adjustment, alteration, service or maintenance can cause
injury or property damage. Refer to this manual. For assistance or additional
information consult a qualified installer, service agency, or the gas supplier.
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Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
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Installation must be performed by a qualified installer, service agency or the gas supplier
IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
36 DV XL Owner's Manual
Installer: After installation give this manual to the home-
owner and explain operation of this fireplace.
$10.00
Copyright 2003, T.I.
Part # 93508128
4030228
Featuring the
Burner
Tested and Listed by
Omni-Test Laboratories, Inc.
Beaverton, Oregon
Report # 028-S-20b-1
ANSI Z21.88, CSA 2.33 MR 8,
CAN/CGA 2.17-M91
10850 117th Place N.E. Kirkland, WA 98033
TM
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Table of Contents
Related Manuals for FireplaceXtrordinair 36 DV XL
Summary of Contents for FireplaceXtrordinair 36 DV XL
- Page 1 • Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. 36 DV XL Owner’s Manual Installer: After installation give this manual to the home- owner and explain operation of this fireplace.
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Page 2: Introduction & Important Information
Introduction Introduction We welcome you as a new owner of a Fireplace Xtrordinair gas fireplace. In purchasing a Fireplace Xtrordinair you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Fireplace Xtrordinair is one of the finest home heaters the world over. -
Page 3: Table Of Contents
Table of Contents Introduction Finalizing the Installation Introduction & Important Information....2 1 Glass Removal (& installation)......27 2 Log & Coal Installation ........28 Safety Precautions 3 Replace the Glass ........30 Safety Precautions ........4 4 Faceplate Installation .........30 Features & Specifications 5 Leak Test..........30 6 Pilot Adjustment (if necessary).....31 Features ............6 7 Air Shutter Adjustment (if necessary) ....31... -
Page 4: Safety Precautions
Safety Precautions • IF YOU SMELL GAS: * Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire department •... - Page 5 Safety Precautions • Do not place clothing or • Light the heater using the other flammable items on or built-in piezo igniter. Do not near the heater. Because use matches or any other this heater can be controlled external device to light your by a thermostat there is a heater.
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Page 6: Features & Specifications
Features and Specifications Features: Installation Options: Residential or Mobile Home Works During Power Outages (millivolt system) Straight or Corner Placement High Efficiency Flush or Recessed Face Optional Thermostat or Remote Control Raised or Floor Hearth Realistic "Wood Fire" Look Internal or External Chase Quiet Blower for Effective Heat Distribution Horizontal or Vertical Vent Convenient Operating Controls... -
Page 7: Installation
Installation (for qualified installers only) Installation Warnings: Failure to follow all of the requirements may result in property damage, bodily injury, or even death. This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas appliances. This appliance must be installed in accordance with all local codes, if any;... -
Page 8: Fireplace Placement Requirements
Installation (for qualified installers only) Fireplace Placement Requirements Minimum Framing Dimensions The 1/2" stand-offs on the back and sides and 6-1/4" stand-offs on the top of the fireplace are designed to separate the fireplace from the framing members. These stand-offs may contact the framing members but no material may be placed between the stand-offs. -
Page 9: Corner Installations
Installation (for qualified installers only) Corner Installations A typical 45° installation uses the minimum framing dimensions shown in the illustration below (NOTE: all clearances still apply). 12-3/4" Fireplace 14-1/2" (includes 1/2" standoffs) 19-5/8" 46-1/4" 43" 65-1/2" 11-1/4" Raised Fireplaces • The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (250 Lbs.) and vent. -
Page 10: Hearth Requirements
Installation (for qualified installers only) Hearth Requirements Floor Mounted Fireplaces Do not build the hearth above this ledge. Tile, Marble, Brick, or other Non-Combustible Decorative Trim (may be combustible) 36" Min. for arch face Min. 3/4” 38-1/4" Min. for Max. 15/16” rectangular face 16”... -
Page 11: Facing Requirements
Installation (for qualified installers only) Facing Requirements NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. NOTE: The facing may be attached to the front of the fireplace with screws. -
Page 12: Facing Detail
Installation (for qualified installers only) Facing Detail 1-3/8” Rectangular Faces NOTE: The overlap is 1-1/2" along 1/4" Arch Faces the top of the face. 3/8” Architectural Faces Face 1" Glass Access Door 1/2" Air Space Do not tuck tile underneath the face on the bottom (there will be a 1/2"... -
Page 13: Face Dimensions
Installation (for qualified installers only) Face Dimensions Classic Arched Rectangular Bevel Face Architectural Faces (Gold, Black, or Artisan*) (Black or Gold) (French Country, Arts & Crafts, Art Deco, or Neo-Classical) 5" Radius = 35” 29" Access Door 29-3/8” 27-1/2” 36” Access Door 36-1/4”... -
Page 14: Facing And Hearth Examples
Installation (for qualified installers only) Facing and Hearth Examples Side View Face Fireplace SUGGESTION: If using a hearth, make your platform height a dimension that will accommodate the size tiles 1" you are using and the 1" between the base of Base of Fireplace the fireplace and the bottom of the face. -
Page 15: Side View
Installation (for qualified installers only) Facing and Hearth Examples (continued) Side View 36 DV Fireplace Face 1/2" Cement Board & 3/8" thick tile (tucked behind the face) 3/8" Thick Tile 1/2" Cement Board 1" Wood Sub Base of Fireplace Floor Three-Dimensional View Face NOTE:... -
Page 16: Mantel Requirements
Installation (for qualified installers only) Mantel Requirements • The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Combustible Mantels Combustible Mantel Max. -
Page 17: Vent Requirements
Installation (for qualified installers only) Vent Requirements The vent must maintain the required clearance to combustible materials to prevent a fire (see “Clearances” below). Do not fill air spaces with insulation. The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. -
Page 18: Vent Installation
Installation (for qualified installers only) Vent Installation • In addition to the requirements below, follow the requirements provided with the vent. Vertical Termination Vertical Vent Requirements Use a roof flashing and storm collar whenever passing through the roof Use a firestop whenever passing through a ceiling Maintain a minimum 1"... -
Page 19: Approved Vent Configurations
Installation (for qualified installers only) Approved Vent Configurations Restrictor Position • A vent restrictor is built into the appliance to adjust the flow rate of exhaust gases. This ensures proper combustion for all vent configurations. Depending upon the vent configuration, you may be required to adjust the restrictor position. -
Page 20: Vertical Term. 0,2 Or 4 45° Offsets (6-5/8")
Installation (for qualified installers only) Vertical Terminations with 0, 2, or 4 45° Offsets using 6-5/8” Dia. Vent • Use 6-5/8” diameter co-axial vent Horizontal Offset • A Maximum of Four 45° Elbows May be Used Vertical • 10' Minimum System Height (with or without offsets) Rise •... -
Page 21: Hor. Terminations With 6-5/8" Dia. Vent
Installation (for qualified installers only) Horizontal Terminations using 6-5/8” Diameter Vent Use a single 90° elbow (NOTE: an additional 45° elbow may be used on the horizontal run). 10' (max) 10' (max) The termination Use Restrictor must fall within Position #1 the shaded area shown in the 3 foot length (max) -
Page 22: Vert. Term. With 2 Or 3 Elbows (6-5/8" Dia.)
Installation (for qualified installers only) Vertical Terminations with Two or Three 90° Elbows Using 6-5/8” Dia. Vent The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. 40' (max) 40' (max) 35 feet 35 feet Restrictor Position # 7... -
Page 23: Horizontal Terminations With 8" Dia. Vent
Installation (for qualified installers only) Horizontal Terminations using 8” Diameter Vent The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. 20' (max) 20' (max) Restrictor Position #7 15 feet 15 feet NOTE: Restrictor positions are based upon lab tests. -
Page 24: Vent Termination Requirements
Installation (for qualified installers only) Termination Requirements (see the illustration below) Minimum 9" clearance from any door or window Roof Minimum 12" above any grade, veranda, porch, deck or balcony Surface Minimum 12" from outside corner walls 11” Min. Minimum 12" from inside corner walls Roof 6”... -
Page 25: Gas Line Requirements
Installation (for qualified installers only) Gas Line Requirements The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and the requirements listed below. The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig. -
Page 26: Electrical Connection
Installation (for qualified installers only) Electrical Connection Make sure the household breaker is shut off prior to working on any electrical lines. The fireplace must be properly grounded in accordance with local codes (or ANSI/NFPA 70-1987) • The electrical line must be 14 gauge, and supply 120 Volts at 60 Hz (2 Amps) Follow the directions below to connect power to the fireplace. -
Page 27: Finalizing The Installation
Finalizing the Installation Remove the glass (and arch covers) following the directions below. Warning: The appliance must be completely cool before removing the glass. Note: If using an arch face, attach the arch covers after re-installing the glass. Insert the included glass latch tool into Pull the latch out then up to detach it from the hole on the glass frame latch. -
Page 28: Log & Coal Installation
Finalizing the Installation If converting to propane or using the firebacks, do so now before installing the logs (page 43 and 54). Install the log set following the directions below. Step 1 Install the logs (see the illustration below). Insert the pins (included with the log set) into the holes on the log. - Page 29 Finalizing the Installation Step 2 Install the twigs and ember chunk (see the illustration below). Place the left and right twigs as shown. Place the ember chunk as shown. Step 3 Install the embers along the front of the burner (see the illustrations below). Do not place the embers over the burner holes.
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Page 30: Replace The Glass
Finalizing the Installation We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. Replace the glass (and arch covers when using arched faces - see page 27). Install the faceplate following the instructions included with the faceplate. -
Page 31: Pilot Adjustment (If Necessary)
Finalizing the Installation Check the pilot flame to make sure it looks like the illustration below. Adjust the pilot flame if necessary. To adjust the pilot flame, turn this screw (NOTE: if totally The pilot flame must contact the thermocouple and unscrewed gas will come out of this port). -
Page 32: Check Flame
Finalizing the Installation FINE TUNING THE EMBER-FYRE™ BURNER Each installation is affected by altitude, vent configuration, and fuel quality. Because of this, the restrictor and air shutter may need to be fine tuned to each installation. Follow the hints below to fine-tune the burner for optimum performance and aesthetics. -
Page 33: Operation
Operation Before You Begin Read this entire manual before you use your new fireplace (especially the section "Safety Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily injury, or even death. Location of Controls - See explanation below The pilot flame is located below the rear log. -
Page 34: Starting The Pilot
Operation Starting The Pilot Flame The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off, the propane tank runs out (or low) or if the stove malfunctions. -
Page 35: Starting The Fireplace For The First Time
Operation Starting the Fireplace for the First Time Burn the heater at a high setting with the blower off for an extended period (up to 48 hours). This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel will occur. This is normal. -
Page 36: Adjusting The Blower Speed
Operation Adjusting the Blower Speed The internal blower helps transfer Blower Knob the heat from the fireplace into the room. It will not turn on until the Turn the knob all the way counter-clockwise to turn fireplace is up to temperature the blower off. -
Page 37: Maintenance
Maintenance Maintaining Your Fireplace's Appearance Fingerprints or other marks left on the optional gold surface may become etched in place if they are not wiped clean prior to turning the fireplace on. Clean the gold with denatured alcohol and a soft cloth (with the fireplace cool). -
Page 38: Troubleshooting Table
Maintenance Troubleshooting Table Problem: Possible Cause: Don't Call for Service Until You: Pilot Will Not Light A gas shut off valve is turned off Check all gas shut off valves The gas control knob isn't turned to "PILOT" See "Starting the Pilot Light" Step C The valve control knob isn't pushed in See "Starting the Pilot Light"... -
Page 39: How This Fireplace Works
Maintenance How this Fireplace Works This fireplace was designed with safety as the primary concern. Many of the components inside this fireplace are for safety purposes. Therefore, only certified gas service technicians should service this fireplace. What Turns the Main Burners On and Off This fireplace uses a millivolt system to control its operation (a millivolt is a very small amount of electricity). -
Page 40: Wiring Diagram
Maintenance Wiring Diagram Millivolt Wiring Optional Remote Optional (for gas control valve) Piezo Igniter Control Thermostat Jumper Wire Thermocouple Thermopile Brown On/Off Switch Copper Co-Axial Orange Wire Spark Electrode Pilot Hood White 120 Volt Wiring Optional Power Heat Duct Ground Rheostat Blower (attached to fireplace) -
Page 41: Safety (Listing) Label
Safety Label The safety (listing) label is adhered to the base of the fireplace near the gas control valve. A copy of the safety label is shown below. Travis Industries 4030228 9 3 5 0 8 1 2 8... -
Page 42: Warranty
Warranty To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 10850 117th Place N.E., Kirkland, Washington 98033. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows: Years 1 &... -
Page 43: Optional Equipment
Optional Equipment (for qualified installers only) LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. Remove the glass (see page 27). Remove the logs and coals (if installed - page 28) Remove the burner (see illustration below). - Page 44 Optional Equipment (for qualified installers only) Follow the directions below to replace the orifices. Slide the air shutters all the way to the left. Rear Orifice Front Orifice Manifold Use a 1/2” open end wrench Apply thread sealant to the LP to unscrew both orifices.
- Page 45 Optional Equipment (for qualified installers only) Install the logs and Remove and discard the three embers. screws using a slotted screwdriver of Torx T-20. Replace glass and Slotted Screwdriver face. (or T-20 Torx) Remove and discard the regulator, diaphram, spring and center post.
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Page 46: Power Heat Duct
Optional Equipment (for qualified installers only) POWER HEAT DUCT (part # 98500769) The optional heat duct allows the fireplace to transfer heat to separate locations in the home. One or two ducts may be used . Installation should take place prior installing drywall. Warning: This kit must be installed as specified in these instructions. - Page 47 Optional Equipment (for qualified installers only) Attach the blower box to the framing or floorboards of the home following the instructions below. Wall or Ceiling Mounting Cut a hole between wall Slide the blower, with Attach the wall mounting framing members for the brackets to the blower box.
- Page 48 Optional Equipment (for qualified installers only) Attach the starter ring to the fireplace following the directions below (use the most convenient side). 1/4" Nutdriver Starter Ring Remove and discard the cover plate. Bend the tabs on the bottom of the starter ring up to lock it in place.
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Page 49: Wiring Instructions
Optional Equipment (for qualified installers only) Attach the grill (and wall adapter, if necessary). Screws (included with this kit) Wall Adapter (for use when the blower box protrudes from the wall - Grill Phillips primarily on 2 x 4 walls) Screwdriver WIRING INSTRUCTIONS Warning: All wiring should be done by a qualified electrician and shall be in compliance with local... - Page 50 Optional Equipment (for qualified installers only) Follow the directions below to wire the blower box. Remove the cover from the blower box. Standard Screwdriver Phillips Screwdriver Insert sheathed cable through the cable clamp. After the wires have been connected tighten the clamp to secure the cable.
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Page 51: Maintenance Instructions
Optional Equipment (for qualified installers only) Run the free wire from the rheostat junction box to the fireplace. Follow the directions below to connect the heat duct circuit to the fireplace. Remove the cover from the Insert the sheathed cable from the rheostat through a fireplace junction box. -
Page 52: Index
Index Approved Vent Configurations......18 Installation Options ...........5 Adjusting the Blower Speed......35 Items Required for Installation......6 Adjusting the Flame Height .......34 Leaking Gas ......See Inst. on Cover Air Shutter Adjustment........31 Listing Information ..........40 Altitude Considerations........16 Location of Controls..........32 Blower Control..........35 Log Set Installation and Removal .......27 BTU Input............5 Maintenance ............36 BTU Output............5...