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Related Manuals for Avdel 74401
Summary of Contents for Avdel 74401
- Page 1 Instruction Manual Original Instruction 74401 Threaded Insert Power Tool...
- Page 2 Avdel UK Limited policy is one of continuous development. Specifications shown in this document may be subject to changes which may be introduced after publication. For the latest information always consult Avdel. S P E C I F I C A T I O N S F O R T H E 7 4 4 0 1 T O O L...
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Page 3: Table Of Contents
O N T E N T S S A F E T Y General Specific to Type of Tool I N T E N T O F U S E General Tool Dimensions P U T T I N G I N T O S E R V I C E Air Supply Stroke Adjustment Operating Procedure... -
Page 4: General
RECOMMENDED AND SUPPLIED BY AVDEL. ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE, NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION. -
Page 5: Specific To Type Of Tool
In addition to the general safety rules opposite, the following specific safety points must also be observed: THE OPERATING PRESSURE SHALL NOT EXCEED 7 BAR - 100 LBF/IN DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT, OIL PLUG AND OIL BLEED SCREW IN PLACE. -
Page 6: General
N T E N T O F U S E The hydro-pneumatic 74401 tool is designed to place Avdel threaded inserts at high speed making it ideal for batch or flow-line assembly in a wide variety of applications throughout all industries. -
Page 7: Air Supply
U T T I N G I N T O S E R V I C E A I R S U P P L Y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and automatic oiling/filtering systems on the main air supply. -
Page 8: Operating Procedure
O P E R A T I N G P R O C E D U R E Connect tool to air supply. Offer up insert, lip first to drive screw. A light pressure will start the motor and automatically thread the insert up against nose and stop. -
Page 9: Connnecting The Foot Pedal
Tool can now be operated with the foot pedal or the trigger and the emergency spin-off button 44 is still operable. 74401-13800 PARTS LIST ITEM PART Nº DESCRIPTION QTY SPARES 07005-00077 FOOT PEDAL 74401-13801 4mm AIR HOSE (1000mm) 74401-13027 'Y' CONNECTOR 74401-13095 4mm AIR HOSE (250mm) -
Page 10: Fitting
Any worn or damaged part should be replaced by a new SPINDLE 74401-12030 part. Particularly check wear on drive screw. Assemble according to fitting instructions. * refers to items included in the Avdel service kit. For complete list see page 11. -
Page 11: Components
We recommend some stock as items will need regular replacement. Read the Nose Assemblies servicing instructions opposite carefully. INSERT COMPLETE TOOL NOSE ASSEMBLY SIZE LARGE FLANGE INSERTS (9408,9418,GK08,T.S.N.) + STANDARD NUTSERT + SQUARESERT + L.F. HEXSERT (OPEN AND CLOSED END) 74401-00083 07555-09883 07555-00903 07555-09003 07555-01003 07555-09103 74401-00084... -
Page 12: Regular Servicing
Inspect the drive screw in the nose assembly for wear or damage. If any, renew. WEEKLY Check for oil leaks and air leaks on air supply hose and fittings. For all servicing we recommend the use of the service kit, part number 74401-13800, and the combination spanner kit, part number 74401-99993. SERVICE KIT COMBINATION SPANNER KIT ITEM PART Nº... -
Page 13: Maintenance
Screw bullet* onto piston 24 to ease insertion of lip seal 25 into the handle. Insert piston 24 into the handle through the metal bush*, then remove the bush* and bullet* from piston. * refers to items included in the Avdel service kit. For complete list see page 10. - Page 14 Using a spanner, remove the two nuts 7 and associated washers 6 securing the intensifier to the baseplate 62. Lift intensifier clear of cabinet. Replacement is in reverse order of removal. * refers to items included in the Avdel service kit. For complete list see page 11.
- Page 15 I M P O R T A N T Check the tool against daily and weekly servicing. Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. * refers to items included in the Avdel service kit. For complete list see page 11.
- Page 18 GENERAL ASSEMBLY OF CABINET 74401-01300...
- Page 19 74401-01300 CABINET PARTS LIST ITEM PART Nº DESCRIPTION QTY SPARES ITEM PART Nº DESCRIPTION QTY SPARES 07267-03211 CLAMP 74401-13080 WASHER 07267-03212 OIL FILTER 74401-13025 STRAIGHT CONNECTOR 07267-03210 HOSE CONNECTOR 07265-03220 PRESSURE REG & FILTER ASSY 07005-01652 INTENSIFIER 07265-03256 ELBOW CONNECTOR...
- Page 20 PNEUMATIC DIAGRAM OF CABINET 74401-01300 OIL FILTER SELECTOR VALVE SUB-BASE VALVE OIL RESERVOIR INTENSIFIER TO VALVE TO AIR MOTOR TO AIR MOTOR AIR PRESSURE INDICATOR TO PISTON TO TRIGGER 74401 HANDLE QUICK EXHAUST VALVE AIR TUBE SUB-BASE 74401 CABINET TWO-WAY...
- Page 21 GENERAL ASSEMBLY OF PULL INTENSIFIER 07005-01652 07005-01652 PULL INTENSIFIER PARTS LIST ITEM PART Nº DESCRIPTION QTY SPARES ITEM PART Nº DESCRIPTION QTY SPARES 07267-08035 SHOCK ABSORBER 07267-08019 SEAL 07267-08032 ROD EXTENSION 07267-08004 SEAL 07267-08014 TENSION ROD 07267-08022 WASHER 07267-08026 SPRING WASHER 07267-08006 SCREW 07267-08013 BLIND NUT 07627-08007 FRONT FLANGE...
- Page 22 GENERAL ASSEMBLY OF VALVE 07005-00590 VIEW ON ARROW 'A' INTERFACE 'O' RINGS 07005-00590 VALVE PARTS LIST ITEM PART Nº DESCRIPTION QTY SPARES ITEM PART Nº DESCRIPTION QTY SPARES 07005-00599 * 'O' RING SPACER 07005-00598 * PLASTIC COLLET SPOOL 07003-00204 * 'O' RING WASHER 07003-00103 * 'O' RING PISTON...
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Page 24: Priming Oil Details
R I M I N G Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be reduced and inserts are not fully placed by one operation of the trigger. O I L D E T A I L S The recommended oil for priming is Hyspin VG32 available in 0.5l (part number 07992-00002) or one gallon containers (part number 07992-00006). -
Page 25: Fault Diagnosis Table
A U L T D I A G N O S I S Item numbers in bold refer to the handle assembly and parts list pages 14 and 15. POSSIBLE CAUSE SYMPTOM REMEDY Air leak from motor Pneumatic motor Check for worn seals. Replace runs slowly Low air pressure Increase... - Page 27 Declaration of Conformity We, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LY Avdel SRL, Via Manin 350-21, 20099 Sesto Giovanni, Milan, Italy declare under our sole responsibility that the product type 74401 Serial Nº ..........to which this declaration relates is in conformity with the following standards or other formative documents EN292 part 1 and part 2 ISO 8662 part 1 &...
- Page 28 This document is for informational purposes only. Infastech makes no warranties, expressed or implied, in this document. Data shown is subject to change without prior notice as a result of continuous product development and improvement policy. Your local Avdel representative is at your disposal should you need to confirm latest information.