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Avdel 07551 Instruction Manual

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I n s t r u c t i o n M a n u a l
Pass onto user to read and keep for reference
Threaded Insert Power Tool
07551

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Summary of Contents for Avdel 07551

  • Page 1 I n s t r u c t i o n M a n u a l Pass onto user to read and keep for reference Threaded Insert Power Tool 07551...
  • Page 2 AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which may be introduced after publication. For the latest information always consult Avdel. S P E C I F I C A T I O N S F O R 0 7 5 5 1 T O O L ■...

  • Page 3: Table Of Contents

    O N T E N T S S A F E T Y General Specific to 07551 Tool I N T E N T O F U S E General Tool Dimensions / Selection P U T T I N G I N T O S E R V I C E...

  • Page 4: General

    RECOMMENDED AND SUPPLIED BY AVDEL. ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE, NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.

  • Page 5: Specific To 07551 Tool

    In addition to the general safety rules opposite, the following specific safety points must also be observed: THE OPERATING PRESSURE SHALL NOT EXCEED 8 BAR - 120 LBF/IN DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE. WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST FASTENER PROJECTION, SHOULD A FASTENER BE PLACED ‘IN AIR’.

  • Page 6: General

    N T E N T O F U S E The pneumatic 07551 type tool is designed to place Avdel threaded inserts at high speed making it ideal for batch or flow-line assembly in a wide variety of applications throughout all industries.
  • Page 7 7551 TOOL SELECTION NOSE (see drawing above for A & B) UNSET COMPLETE INSERT TORQUE Ø CLUTCH PART Nº TOOL PART Nº NAME & SERIES SETTING (lbf ins) A (mm) B (mm) A (in) B (in) NOSE ASSY PART Nº ST A N D A RD 2 5 - 3 0 0 8 5 51- 003 04...

  • Page 8: Air Supply

    U T T I N G I N T O S E R V I C E A I R S U P P L Y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and automatic oiling/filtering systems on the main air supply.

  • Page 9: Clutch Adjustment - Accessories

    C L U T C H A D J U S T M E N T If you have ordered a complete tool the clutch will be set for the specified insert. When purchased as a spare part, the clutch is supplied unset, part number 08551-00380. Correct clutch setting is necessary to ensure optimum deformation of the insert.

  • Page 10: Fitting/Servicing/Components

    O S E A S S E M B L I E S Nose assemblies are specifically designed for each size and type of insert . If you have purchased a complete tool, it will already be fitted with the correct nose assembly for your insert. It is essential that the correct nose assembly is fitted prior to operating the tool.
  • Page 11 07007-00080 07007-00077 07522-08801 07443-08001 07001-00110 07443-06108 07007-00080 07007-00077 07522-08801 07443-08001 07556-09868 07556-09886 07001-00337 07443-06108 07007-00080 07007-00077 07522-08802 07443-08001 07556-09918 07001-00334 07551-08803 07007-00080 07007-00077 07522-08801 07443-08001 07001-00333 07551-08803 07007-00080 07007-00077 07522-08801 07443-08001 07556-09928 07556-09930 07001-00335 07551-08802 07007-00080 07007-00077 07522-08801 07443-08001 07556-09948...

  • Page 12: Regular Servicing

    E R V I C I N G T H E T O O L Regular servicing should be carried out and a comprehensive inspection performed annually or every 200000 cycles, whichever is soonest. I M P O R T A N T The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.

  • Page 13: Maintenance

    M A I N T E N A N C E Every 200000 cycles the tool should be completely dismantled and components replaced where worn, damaged or when recommended. All ‘O’ rings and seals should be replaced with new ones and lubricated with Moly Lithium grease EP 3753 before assembling. I M P O R T A N T Safety Instructions appear on pages 2 &...
  • Page 14 BACKHEAD ASSEMBLY ■ Pull the sides of bail 36 apart to spring it out of its retaining holes. ■ Drive out roll pin 31 and remove throttle lever 30. ■ Unscrew nipple 35 from extended nipple 34 and unscrew extended nipple 34 from backhead and reverse bush assembly 45. ■...
  • Page 15 MOTOR ASSEMBLY ■ ■ Hold lower end plate 50 and tap the splined end of rotor 48 with a soft hammer so as not to damage the splines and remove rotor cylinder 22 complete with locating pin 47 and pin 49. ■...

  • Page 18: Fault Diagnosis Table

    A U L T D I A G N O S I S F A U L T D I A G N O S I S T A B L E SYMPTOM POSSIBLE CAUSE REMEDY ➝ Insufficient air pressure ➝...
  • Page 19 Engineered Fastening and Assembly Systems Declaration of Conformity Avdel UK Limited, Mundells, Welwyn Garden City, Herts, AL7 1EZ declare under our sole responsibility that the product type 07551 Serial Nº ..........to which this declaration relates is in conformity with the following standards or other formative documents...
  • Page 20 Tel: +82 31 798 6340 Email: info@acument.com.au Email: AvdelDeutschland@acument.com Fax: +82 31 798 6342 Email: info@acumentkorea.com CANADA ITALY Avdel Canada, a Division of Acument Avdel Italia S.r.l. SPAIN Canada Limited Viale Lombardia 51/53 Avdel Spain S.A. 87 Disco Road 20047 Brugherio (MI)

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