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Summary of Contents for Trumpf TKF 1100-0
- Page 1 Operator's manual TKF 1100-0 english ALPHA INDUSTRIAL TOOL & EQUIPMENT 51 Tamarack Drive Thornhill, Ont L3T 4 W2 Canada PH. 905-731-1310 FAX 905-731-1044...
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Page 2: Table Of Contents
Selecting angle of bevel.............10 Adjusting height of the cutting tool........12 Selecting cutting tool............13 Motor handle..............15 Operation ................16 Working with the TKF 1100-0 ..........17 Changing the cutting direction ...........18 Maintenance ..............19 Regrind cutting tool............20 Checking cutting tool guide wear........20 Inspecting and replacing the wearing plate ....21 Replace cutting tool ............21... -
Page 3: Safety
Safety Read the operator's manual and the general safety rules (mate- USA/CAN rial number 1239438, red document) completely before putting the machine into service. Follow precisely the instructions con- tained therein. Other countries Read the operator's manual and the safety instructions (material number 125699, red document) completely before putting the machine into service. - Page 4 Have hand-held electrical tools serviced and checked by qualified technicians. Only use original TRUMPF accessories. Risk of injury from falling machinery The entire weight of the machine must be taken up after processing of the work workpiece.
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Page 5: Description
2 positions) Pressure die 13 Release inhibiter knob Eccentric shaft Mount 14 Spindle wheel Roller holder 10 Locking mechanism for mount Spiral bevel gear 11 Clamping lever for fastening the Stripper handle Cutting tool guide TKF 1100-0 Fig. 39412 Description E543EN_03.DOC... -
Page 6: Correct Use
Only use the machine for the tasks and materials described in "Intended use". Warning The TRUMPF TKF 1100-0 bevelling machine is an electric hand tool used for the following applications: • Preparation of all K-, V-, X- and Y-shaped welding grooves used for gas and electrical fusion welding with various angles of bevel and continuously adjustable lengths of bevel. -
Page 7: Technical Data
Technical data Other countries Values Values Values Values Voltage 230 V 120 V 110 V 120 V Frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz Bevelling lengths "l " continuously adjustable • Material Max. 11 mm Max. 11 mm Max. -
Page 8: Tool Assembly
Noise and vibration Measured values in accordance with EN 60745 A-classified sound pressure level Typically 89 dB (A) A-classified acoustic power level Typically 100 dB (A) Hand-arm vibration Typically less than or equal to 2.5 m/s² Measured values for noise and vibration Tab. -
Page 9: Adjusting The Ram Length
Adjusting the ram length Spiral bevel gear 15 Clamping screw Mount Fig. 39414 1. Loosen clamping screw (15). 2. Change the setting by turning the spiral bevel gear (4) until the desired ram length (scale on stripper 5) lines up with the mark- ing. -
Page 10: Selecting Angle Of Bevel
Selecting angle of bevel b = l sin ß h = l cos ß h = s - h Length of bevel Sheet thickness ß Angle of bevel Fig. 40332 Tool assembly E543EN_03.DOC... - Page 11 Angle of Length Height of Width of bevel of bevel bevel bevel Length of bevel l 11 mm 9 mm 7.5 mm 6 mm 4.5 mm 3 mm Angle of Height of bevel ß bevel hs 9.5 mm 7.8 mm 6.5 mm 5.2 mm 3.9 mm...
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Page 12: Adjusting Height Of The Cutting Tool
Adjusting height of the cutting tool Mount 16 Cutting tool 10 Locking mechanism 17 Ram Fig. 39415 1. Release the lock (10). 2. Remove carrier (9). 3. Turn cutting tool (16) so that it protrudes 60 mm from the ram (17). -
Page 13: Selecting Cutting Tool
Selecting cutting tool 088503 089335 005014 110399 machining direction identification marking on the upper end face for distinguishing between the standard cutting tool for mild steel and the cutting tool for high-tensile sheets Fig. 9666 Tool assembly E543EN_03.DOC... - Page 14 The following cutting tools are available for the machining of sheets of different material types and tensile strength: Cutting tool Material no. Mild steel 088503 High-tensile sheets 089335 Aluminum 005014 Heavy-duty cutting tool 110399 Table 4 Note Optimum usage of the heavy-duty cutting tool is guaranteed only in conjunction with a speed controller (option for the electrical version of the bevelling machine).
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Page 15: Motor Handle
Motor handle Damage to property from dust being sucked into the ventila- tion slot! Turn the motor handle so that air suction point cannot suck in any dust. Caution 90° Release knob On/Off switch Release inhibiter knob Fig. 38394 Turn handle as needed for the individual application. 1. -
Page 16: Operation
Operation Damage to property due to high power supply voltage! Motor damage. Check the power supply voltage. The power supply voltage Caution must correspond to the information on the type plate of the machine. Danger of injury due to improper handling! Make sure the machine is in a stable position when operating it. -
Page 17: Working With The Tkf 1100-0
Working with the TKF 1100-0 Switching on and off 13 12 12 On/Off switch 13 Release inhibiter knob Fig. 39416 Switching on the TKF 1100-0 1. Press the release inhibiter knob (13), keep holding it and press Continuous operation the ON-OFF switch (12). -
Page 18: Changing The Cutting Direction
Working with the TKF 1100-0 1. Do not move the machine towards the workpiece until full speed has been reached. 2. Machine the material. Place machine on the sheet and at first maintain a few – centimetres clearance between the cutting tool and the sheet edge. -
Page 19: Maintenance
Maintenance Damage to property due to blunt tools! Machine overload. Check the cutting edge of the cutting tool hourly for wear. Caution Sharp cutting tools provide good cutting performance and are easier on the machine. Replace cutting tool promptly. Danger of injury due to improper repairs! Machine does not work properly. -
Page 20: Regrind Cutting Tool
Maintenance point Procedure and interval Recommended lubricants Order no. Lubricants Cutting tool guide Every 50 cutting metres and with Lubricating grease "G1" 0139440 tool changes Gearbox and gear head Have them relubricated or the "G1" lubricating grease 0139440 lubricating grease replaced by a qualified specialist every 300 operating hours. -
Page 21: Inspecting And Replacing The Wearing Plate
Inspecting and replacing the wearing plate (see Fig. 39415, p. 12) 1. Remove carrier (9). 2. Check the wearing plate (18) for running-in marks. If the run- ning surface has been run in by approximately 0.2 mm (note outer ring = "wearing mark"), lift out wearing plate by pressing with 2 screwdrivers, turn over or replace. -
Page 22: Disassembling Cutting Tool
Mounting the cutting tool 1. Check wearing plate (18). 2. Lightly lubricate the square part of the cutting tool and die car- rier bore hole with lubricating grease "G1" TRUMPF Order No. 0139440. 3. Ensure that the installation length is correct. -
Page 23: Original Accessories And Wearing Parts
Original accessories and wearing parts Designation Sup- Wearing Options Order plied parts number acces- sories Cutting tool (mounted) 088503 Cutting tool for high-tensile 089335 materials Cutting tool for aluminium 005014 Heavy-duty cutting tool specially 110399 designed for machining high-tensile materials Pressure die 1297327 Wearing plate... - Page 24 Required delivery type (e.g. air mail, courier, express mail, – ordinary freight, parcel post). 4. Send the order to your TRUMPF representative. Refer to the address list at the end of the document for TRUMPF service addresses. ALPHA INDUSTRIAL TOOL & EQUIPMENT...
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