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Operator's manual
TKA 300-0
english

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Summary of Contents for Trumpf TKA 300-0

  • Page 1 Operator's manual TKA 300-0 english...
  • Page 2: Table Of Contents

    Overview of contents Safety ..................3 General safety rules.............3 Specific safety rules.............4 Description .................5 Correct use ................6 Technical data ..............7 Tool assembly..............9 Setting chamfer height............9 Select triple multi-edge cutter as tool ........11 Use radius tool and multi-edge cutters as a tool ....12 Operating instructions ............13 Working with chamfering and deburring tool .....14 Maintenance ..............16...
  • Page 3: Safety

    Always guide the cable away from the back of the appliance and to not pull the cable over sharp edges. Arrange for startups and checks on manual electric tools to be carried out by a trained engineer. Only used the original accessories provided by TRUMPF. Safety E479EN_07.DOC...
  • Page 4: Specific Safety Rules

    Arrange for startups and checks on manual electric tools to be carried out by a trained engineer. Only used the original accessories provided by TRUMPF. Risk of injury from high-temperature chips! High-temperature chips are expelled from the chip ejector at high speed.
  • Page 5: Description

    Description Speed controller Gear head Graduated collar Motor Handle Clamping lever On/off switch Support plate 10 Integrated 45° multi-edge cutter Spindle lock mount Chamfering and deburring tool in overview Fig. 30590, 30822 Description E479EN_07.DOC...
  • Page 6: Correct Use

    For processing and materials, only use machines which are named in "Correct use". Caution Do not machine materials which contain asbestos. The TRUMPF TKA 300-0 chamfering and deburring tool is an electrically driven portable machine: • For machining workpieces in steel, chrome steel, aluminum, aluminum alloys, brass and plastic (PA6).
  • Page 7: Technical Data

    Technical data Other countries Values Values Values Values Voltage 230 V 120 V 110 V 120 V Frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz Working speed 4-6 m/min 4-6 m/min 4-6 m/min 13-20 ft/min Nominal power 850 W 670 W 670 W 670 W...
  • Page 8 Chamfer height Chamfer height Chamfer angle Chamfer length Fig. 36835 Material and Chamfer height [mm] Chamfer tensile length [mm] 30° 45° 60° strength 230 V 110/ 230 V 110/ 230 V 110/ 230 V 110/ 120 V 120 V 120 V 120 V •...
  • Page 9: Tool Assembly

    Tool assembly Support plate and dial ring become hot! Danger of burns When configuring the chamfer height wear protective gloves. Caution Setting chamfer height Clamping lever Support plate Dial ring Setting chamfer height Fig. 30592 The chamfer height is set with the aid of the support plate and can be read off the numeric scale on the dial ring.
  • Page 10 Dial ring The unit is adjusted in zero position on assembly. Zero position means chamfer height zero. The dial ring can be readjusted. Dial scale Dial ring Zero position Fig. 31290 Tool assembly E479EN_07.DOC...
  • Page 11: Select Triple Multi-Edge Cutter As Tool

    Select triple multi-edge cutter as tool Integrated 45° multi-edge cutter mount 45° Multi-edge cutter mount Impeller Triple multi-edge cutter Integrated 45° multi-edge cutter mount Fig. 32902 The triple multi-edge cutters, which are actually tools for chamfering and deburring: • For machining steel, aluminum and aluminum alloys as well as plastic material.
  • Page 12: Use Radius Tool And Multi-Edge Cutters As A Tool

    Use radius tool and multi-edge cutters as a tool When deburring or chamfering with radius the multi-edge cutter mount R is inserted completely. The integrated multi-edge cutter mount consists of the multi-edge cutter mount R, the multi-edge cutters and the impeller R. The multi-edge cutters, the actual tools as radius tools, are: •...
  • Page 13: Operating Instructions

    Operating instructions Damage to property due to an oversupply of power! Damage to the motor Check the power supply. The power supply must correspond Caution to the information on the machine type plate. Damage to property due to blunt tools! Overloading of the appliance.
  • Page 14: Working With Chamfering And Deburring Tool

    Working with chamfering and deburring tool Switch on chamfering and deburring tool Speed controller On/off switch Motor Fig. 30594 1. Set the speed controller (1) (230 V) to the highest level (= level G). 2. Push the On/off switch (3) on the motor (2) and press the switch down till it catches.
  • Page 15 Two-hand operation Work is performed with two-hand operation for all machine positions. Two-hand operation Fig. 31628 When operating the machine ensure that the machine is held with both hands in such a way that both hands are kept away from the processing point.
  • Page 16: Maintenance

    Maintenance Lethal danger due to electric shock! When carrying out a tool change, and above all, when carrying out maintenance work on the appliance, pull the plug out of the socket. Danger Tool and multi-edge cutter mount become hot! Danger of burns For tool change wear protective gloves.
  • Page 17 Gear head Tapping gear housing and Ventilation slit tapping support plate Maintenance positions on the TKA 300-0 Fig. 30823 Maintenance point Procedure and interval Empfohlene Schmiermittel Recommended lubricants Gearbox and After 100 operating hours, arrange "G1" lubricating grease 0139440 gear head (1)
  • Page 18: Change Tool

    Change tool Dismantle multi-edge cutter mount Face wrench Bores on the multi-edge cutter Support plate mount Tool changes Fig. 30596 1. Insert face wrench in the corresponding bores (3) on the multi- edge cutter mount. 2. Press spindle lock and at the same time turn the face wrench (1) counter-clockwise.
  • Page 19: Change Multi-Edge Cutter

    Change multi-edge cutter Fixing screw Triple multi-edge cutter Fig. 30598 1. Loosen fixing screw (1) and take out multi-edge cutter (2). 2. Turn multi-edge cutter or insert a new one. 3. Refasten multi-edge cutter with fixing screws. Maintenance E479EN_07.DOC...
  • Page 20: Change Impeller

    Change impeller The impeller must be changed if worn, or else the chamfer surfaces will be unevenly machined. Multi-edge cutter mount Hexagonal nut Impeller Fig. 31289 1. Loosen hexagonal nut (3) with single end spanner. 2. Pull impeller (2) away and exchange it. 3.
  • Page 21: Original Accessories And Expendable Parts

    Original accessories and expendable parts TKA 300-0 Original Expen- Options Order acces- dable number sories parts livered Face wrench 0353531 Torx screwdriver TX15x60 0353793 Single end spanner 0068012 Safety glasses 0944950 Multi-edge cutter mount 45° with 1223697 impeller Multi-edge cutter mount R with...
  • Page 22 Required delivery type (e.g. air mail, courier, express mail, – ordinary freight, parcel post). 4. Send the order to the TRUMPF representative office. For TRUMPF service addresses, see the address list at the end of the document. Original accessories and expendable parts E479EN_07.DOC...

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