Trumpf TruTool TKA 300 Operator's Manual
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Trumpf TruTool TKA 300 Operator's Manual

Recharger cli
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Operator's manual
TruTool TKA 300
(1A5)
Recharger CLi
English

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Summary of Contents for Trumpf TruTool TKA 300

  • Page 1 Operator's manual TruTool TKA 300 (1A5) Recharger CLi English...

  • Page 3: Table Of Contents

    Selecting 3-way multi-edge cutters as tool ......12 Utilizing radius tool and multi-edge cutters as tools ..13 Loading the rechargeable battery........14 Changing the battery ............17 Operation ................18 Working with the TruTool TKA 300........19 Maintenance ..............23 Replacing the tool ..............24 Replacing multi-edge cutters ..........25 Changing the impeller............26 Original accessories and wearing parts......27...

  • Page 4: Safety

    Warning Damage to property due to improper handling! Machine will be damaged or destroyed. Have servicing and inspections of hand-held electric tools Caution and recharger carried out by a qualified specialist. Only use original accessories provided by TRUMPF. Safety E605EN_01.DOC...

  • Page 5: Specific Safety Information

    Specific safety information Risk of injury due to improper handling! Make sure the machine is always in a stable position when operating it. Warning Never touch the tool while the machine is running. Always move the machine during work away from your body. Do not operate the machine above your head.

  • Page 6: Description

    Description Battery Multi-edge cutter mount Clamping lever Motor 45° complete Dial ring On/Off switch Support plate 10 Spindle lock Gear head Handle 11 Recharger CLi TruTool TKA 300 with recharger Fig. 53295 Description E605EN_01.DOC...

  • Page 7: Correct Use

    Only use the machine for work and materials described in "Intended use". Warning Do not process any materials containing asbestos. The TRUMPF TruTool TKA 300 chamfering and deburring machine is an electrically operated hand-held device for the following applications: •...

  • Page 8: Technical Data

    1.5 mm 0.06 in Smallest radius with inner 12 mm 0.47 in cutouts Edge radius 3 mm 0.12 in Technical data TruTool TKA 300 Table 1 Voltage 28 V Charging current for quick 3.5 A charging Charging time approximately 1 h...
  • Page 9 Chamfer height Chamfer height Chamfering angle Chamfer length Fig. 36835 Material and tensile strength Chamfer height Chamfer length 30° 45° 60° [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] Steel 400 N/mm² 0.102 0.083 0.059 0.118 Steel 600 N/mm² 0.051 0.043 0.031 0.059...

  • Page 10: Setting Work

    Setting work Risk of burns from hot support plates and dial ring! Wear protective gloves when setting the chamfer height. Caution Setting the chamfer height Clamping lever Support plate Dial ring Setting the chamfer height Fig. 30592 The chamfer height is set with the aid of the support plate and read by means of the number scale on the dial ring.
  • Page 11 Dial ring The machine is adjusted in zero position during assembly. Zero position means chamfer height zero. The dial ring can be readjusted. Scale Dial ring Zero position Fig. 31290 Setting work E605EN_01.DOC...

  • Page 12: Selecting 3-Way Multi-Edge Cutters As Tool

    Selecting 3-way multi-edge cutters as tool Multi-edge cutter mount 45° complete Multi-edge cutter mount 45° Impeller 3-way multi-edge cutter Multi-edge cutter mount 45° complete Fig. 33407 The 3-way multi-edge cutters, the actual tools for chamfering and deburring, are: • useable for processing steel, aluminum and aluminum alloys as well as plastic material.

  • Page 13: Utilizing Radius Tool And Multi-Edge Cutters As Tools

    Utilizing radius tool and multi-edge cutters as tools When deburring or chamfering with radius the multi-edge cutter mount R is inserted completely. The integrated multi-edge cutter mount consists of the multi-edge cutter mount R, the multi-edge cutters and the impeller R. The multi-edge cutters, the actual tools as radius tools, are: •...

  • Page 14: Loading The Rechargeable Battery

    Loading the rechargeable battery Risk of fatal injury from electric shock! Line voltage is present at the battery terminals. Do not touch the electrical contacts (battery terminals) on the Danger recharger or on the rechargeable battery. The rechargeable battery is partially charged (50%) at the time the rechargeable battery electric tool is delivered.
  • Page 15 Loading the rechargeable Before using the cordless electric tool, a new exchangeable battery or one that has not been used for a long time needs to be charged. battery Note The full capacity is reached after 2-10 charging cycles. Fig. 53300 Insert the exchangeable battery into the insertion well on the recharger.
  • Page 16 Status display on the recharger Status display Recharger CLi Fig. 53306 Display Function red continuous Loading green continuous Rechargeable battery is full red, blinking Rechargeable battery too warm/cold flashing red and green Error in the rechargeable battery Table 8 Setting work E605EN_01.DOC...

  • Page 17: Changing The Battery

    Changing the battery Remove the exchangeable Press the locking mechanism (1) together and pull out the battery exchangeable battery upwards. Inserting the exchangeable Slide the exchangeable battery into the machine holder from battery above until the battery locks into place. locking mechanism Fig.

  • Page 18: Operation

    Operation Risk of injury due to improper handling! Make sure the machine is always in a stable position when operating it. Warning Wear safety glasses, hearing protection, protective gloves and work shoes during work. Never touch the tool while the machine is running. Always move the machine during work away from your body.

  • Page 19: Working With The Trutool Tka 300

    Working with the TruTool TKA 300 Before using the cordless electric tool, a new exchangeable battery or one that has not been used for a long time needs to be activated. Activating rechargeable Place rechargeable battery briefly on the recharger or charge it completely.
  • Page 20 Working with the 1. Do not move the machine towards the workpiece until full speed has been reached. TruTool TKA 300 Machine the material. When deburring or chamfering, the machine must always be guided from left to right (conventional milling) (see Fig. 53301, Fig.
  • Page 21 When deburring or chamfering the multi-edge cutter mount 45° is inserted completely. Switching off the 1. Remove the machine from the material. TruTool TKA 300 2. Slide the On-Off switch (see Fig. 53293, p. 19, 2) on the motor to the rear. The motor is stopped.
  • Page 22 Machining outer contours The following working direction must be maintained when machining outer contours. The position of the machine makes no difference while doing so. Working direction while machining the outer contour Fig. 53302 The following working direction must be maintained when Machining inner contours machining inner contours.

  • Page 23: Maintenance

    Maintenance Risk of injury from the battery! Remove the battery when changing tools and before performing any maintenance work on the machine. Warning Risk of injury due to repair work not being carried out properly! Machine does not work properly. Warning Repair work may only be carried out by a qualified technician.

  • Page 24: Replacing The Tool

    Replacing the tool Removing the multi-edge cutter mount Support plate Face wrench TruTool TKA 300 Socket wrench Replacing the tool Fig. 30596 1. Set the socket wrench (4) to milling cutter. 2. Plug the face wrench (3) into the corresponding bore hole on the socket wrench.

  • Page 25: Replacing Multi-Edge Cutters

    Replacing multi-edge cutters Risk of injury from multi-edge cutters being flung out of the system! Tighten fixing screws to the multi-edge cutter with a tightening torque (5 Nm). Warning Fixing screw 3-way multi-edge cutter Fig. 33406 1. Loosen the fixing screws (1) and remove the multi-edge cutters (2).

  • Page 26: Changing The Impeller

    Changing the impeller The impeller must be replaced when there is wear, because otherwise the chamfer surfaces will not receive even machining. Multi-edge cutter mount Hexagonal nut Impeller Fig. 33410 1. Undo hexagonal nut (3) with single-head wrench (see Table 11, p. 27). 2.

  • Page 27: Original Accessories And Wearing Parts

    Original accessories and wearing parts TruTool TKA 300 Supplied Wearing Options Order number original parts accessories Pin-type face spanner 0353531 Socket wrench 1241272 Torx screwdriver TX15x60 0353793 Single-head wrench 0068012 Safety glasses 0944950 Multi-edge cutter mount 45° triple with impeller...
  • Page 28 3. Provide complete shipping information: Correct address. – Desired delivery type (e.g. air mail, courier, express mail, – ordinary freight, parcel post). 4. Send the order to the TRUMPF representative office. For TRUMPF service addresses, see www.trumpf-powertools.com. Original accessories and wearing parts E605EN_01.DOC...

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