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Related Manuals for Trumpf TKA 500-0
Summary of Contents for Trumpf TKA 500-0
- Page 1 Operator´s manual TKA 500-0 english...
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Page 2: Table Of Contents
Overview of contents Safety................3 General safety rules ............3 Specific safety rules ............4 Description ..............5 Correct use ..............6 Technical data..............7 Tool assembly ..............9 Setting chamfer height ............. 9 Select triple multi-edge cutter as tool .......10 Use radius tool and multi-edge cutters as a tool....11 Operating instructions..........13 Working with chamfering and deburring tool ....14... -
Page 3: Safety
Ø Always guide the cable away from the back of the appliance and to not pull the cable over sharp edges. Ø Arrange for startups and checks on manual electric tools to be carried out by a trained engineer. Only used the original accessories provided by TRUMPF. Safety E500EN_05.DOC... -
Page 4: Specific Safety Rules
Ø Arrange for startups and checks on manual electric tools to be carried out by a trained engineer. Only used the original accessories provided by TRUMPF. Risk of injury from high-temperature chips! High-temperature chips are expelled from the chip ejector at high speed. -
Page 5: Description
Description Speed controller Gear head Graduated collar Motor Handle Clamping lever On/off switch Support plate 10 Triple multi-edge cutter mount Spindle lock Chamfering and deburring tool in overview Fig. 33402 Description E500EN_05.DOC... -
Page 6: Correct Use
Ø For processing and materials, only use machines which are named in "Correct use". Warning Ø Do not machine materials which contain asbestos. The TRUMPF TKA 500-0 chamfering and deburring tool is an electrically driven portable machine: · For machining workpieces in steel, chrome steel, aluminum, aluminum alloys, brass and plastic (PA6). -
Page 7: Technical Data
Technical data Other countries Values Values Values Values Voltage 110 V 120 V 230 V 120 V Frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz Working speed 3-4 m/min 3-4 m/min 3-4 m/min 10-13 ft/min Nominal power 1400 W 1400 W 1200 W 1140 W... - Page 8 Chamfer height Chamfer height Chamfer angle Chamfer length Fig. 36835 Material and Chamfer height[mm] Chamfer tensile length [mm] strength 30° 45° 60° 230 V 110/ 230 V 110/ 230 V 110/ 230 V 110/ 120 V 120 V 120 V 120 V ·...
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Page 9: Tool Assembly
Tool assembly Support plate and dial ring become hot! Danger of burns Ø When configuring the chamfer height wear protective gloves. Caution Setting chamfer height Clamping lever Support plate Dial ring Setting chamfer height Fig. 33408 The chamfer height is set with the aid of the support plate and can be read off the numeric scale on the dial ring. -
Page 10: Select Triple Multi-Edge Cutter As Tool
Dial ring The unit is adjusted in zero position on assembly. Zero position means chamfer height zero. The dial ring can be readjusted. Dial scale Dial ring Zero position Fig. 33409 To deburr and chamfer the integrated 45° multi-edge cutter mount is used. -
Page 11: Use Radius Tool And Multi-Edge Cutters As A Tool
Use radius tool and multi-edge cutters as a tool Triple multi-edge cutter mount Triple multi-edge cutter mount Impeller Triple multi-edge cutter Triple multi-edge cutter mount Fig. 33407 When deburring or chamfering with radius the multi-edge cutter mount R is inserted completely. The integrated multi-edge cutter mount consists of the multi-edge cutter mount R, the multi-edge cutters and the impeller R. - Page 12 There is an appropriate multi-edge cutter for each material: Multi-edge cutter and Setting Tensile strength of Radius Multi-edge Chamfer height dimension the workpiece cutter [mm] Steel up to 400 N/mm² R2 St R2 Steel up to 400 N/mm² R3 St R3 Steel up to 600 N/mm²...
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Page 13: Operating Instructions
Operating instructions Damage to property due to an oversupply of power! Damage to the motor Ø Check the power supply. The power supply must correspond Caution to the information on the machine type plate. Danger of injury due to incorrect handling! Ø... -
Page 14: Working With Chamfering And Deburring Tool
Working with chamfering and deburring tool Switch on chamfering and deburring tool Speed controller On/off switch Motor Fig. 33404 1. Set the speed controller (1) to the highest level (= level 6). 2. Push the On/off switch (3) on the motor (2) and press the switch down till it catches. - Page 15 Two-hand operation Work is performed with two-hand operation for all machine positions. Two-hand operation Fig. 31628 When operating the machine ensure that the machine is held with both hands in such a way that both hands are kept away from the processing point.
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Page 16: Maintenance
Maintenance Lethal danger due to electric shock! Ø When carrying out a tool change, and above all, when carrying out maintenance work on the appliance, pull the plug out of the socket. Danger Tool and multi-edge cutter mount become hot! Danger of burns Ø... - Page 17 Gear head Tapping gear housing and Ventilation slit tapping support plate Maintenance positions on the TKA 500-0 Fig. 33405 Maintenance point Procedure and interval Empfohlene Schmiermittel Recommended lubricants Gearbox and After 100 operating hours, arrange "G1" lubricating grease 0139440 gear head (1)
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Page 18: Change Tool
Change tool Dismantle multi-edge cutter mount Face wrench Bores on the multi-edge cutter Support plate mount Socket wrench Tool changes Fig. 33534 1. Place socket wrench (see Fig. 33534, p. 18, 4) on the milling cutter. 2. Insert face wrench (see Fig. -
Page 19: Change Multi-Edge Cutter
Change multi-edge cutter Fixing screw Triple multi-edge cutter Fig. 33406 1. Loosen fixing screw (1) and take out multi-edge cutter (2). 2. Turn multi-edge cutter or insert a new one. 3. Refasten multi-edge cutter with fixing screws. Maintenance E500EN_05.DOC... -
Page 20: Change Impeller
Change impeller The impeller must be changed if worn, or else the chamfer surfaces will be unevenly machined. Multi-edge cutter mount Hexagonal nut Impeller Fig. 33410 1. Loosen hexagonal nut (3) with single end spanner. 2. Pull impeller (2) away and exchange it. 3. -
Page 21: Original Accessories And Expendable Parts
Original accessories and expendable parts TKA 500-0 Original Wearing Options Order parts number acces- sories deli- vered Face wrench 0353531 Torx screwdriver TX15x60 0353793 Single end spanner 0068012 Safety glasses 0944950 Case 1209342 Operator's manual 1224871 Safety instructions 0125699 (red document), other countries... - Page 22 Required delivery type (e.g. air mail, courier, express mail, – ordinary freight, parcel post). 4. Send the order to the TRUMPF representative office. For TRUMPF service addresses, see the address list at the end of the document. Original accessories and expendable parts E500EN_05.DOC...
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