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Table of Contents
Related Manuals for Trumpf TruTool TKF 1100
Summary of Contents for Trumpf TruTool TKF 1100
- Page 1 Operator's manual TruTool TKF 1100 (1A1) TruTool TKF 1101 (1A1)
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Page 2: Table Of Contents
Setting material thickness Selecting cutting tool Operation Switching the TruTool TKF 1100/ Tru- Tool TKF 1101 on and off Working with the TruTool TKF 1100/ Tru- Tool TKF 1101 Changing the cutting direction Maintenance Regrinding cutting tool Changing the cutting tool... -
Page 3: Safety
Connect the fault current (FI) circuit breaker with a maximum Ø breaking current of 30 mA when using the electric tool out- side. Only use original TRUMPF accessories. Ø Damage to the machine due to improper handling. WARNING Wear safety glasses, hearing protection, protective gloves Ø... - Page 4 Risk of injury to hands. WARNING Do not reach into the processing line with your hands. Ø Use both hands to hold the machine. Ø Risk of injury from falling machinery WARNING The entire weight of the machine must be taken up after machining the workpiece.
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Page 5: Description
Stripper TruTool TKF 1100 (1A1)/ TruTool TKF 1101 (1A1) Fig. 39412 Intended use The TRUMPF TruTool TKF 1100 (1A1)/ TruTool TKF 1101 (1A1) beveler is an electrically powered hand-held device for the fol- lowing applications: ■ Preparation of all K-, V-, X-and Y-shaped welding grooves... -
Page 6: Technical Data
Beveling of edges on large, bulky workpieces by using the beveler as a hand-held device. ■ Forming of uniform, oxide-free, bright metallic welding bevel edges in steel and aluminum. For TruTool TKF 1100: machining of chromium steel and ■ similar high-tensile materials. Technical data TruTool TKF 1100 (1A1) /... -
Page 7: Symbols
Symbols Note The following symbols are important for reading and understand- ing the instruction manual. The correct interpretation of the sym- bols will help you operate the machine better and safer. Symbol Name Meaning Read operating manual Read the operator's manual and safety information in their entirety before starting up the machine. - Page 8 The specified vibration emission value can also be applied ■ for a provisional estimate of the vibration load. ■ Times during which either the machine is switched off or run- ning but not actually in use can considerably reduce the vibration load during the entire working period.
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Page 9: Setting Work
Setting work Adjusting the ram length Spiral bevel gear 15 Clamping screw Carrier Fig. 39414 1. Undo the clamping screw (15). 2. Turn the spiral bevel gear (4) until the desired ram length (scale on stripper 5) corresponds to the marking. 3. -
Page 10: Adjusting The Angle Of Bevel
Adjusting the angle of bevel Material thickness hs Height of bevel β Angle of bevel Width of bevel Length of bevel Residual height Length of bevel and angle of bevel Fig. 9664 Angle Length of bevel Height of bevel Width of bevel b ls [mm] hs [mm] [mm]... -
Page 11: Setting The Cutting Tool Height
4. Insert a different carrier. 5. Tighten the locking mechanism (10). Setting the cutting tool height Carrier 16 Cutting tool 10 Locking mechanism 17 Bevel Fig. 39415 1. Undo the locking mechanism (10). 2. Remove the carrier (9). 3. Turn the cutting tool (16) until it protrudes 60 mm from the ram (17). -
Page 12: Setting Material Thickness
Setting material thickness Rest plate 14 Spindle wheel Fig. 39413 1. Position the machine on the sheet (working position). 2. Tighten the rest plate (8) against the lower sheet edge by turning the spindle (7). Leave play of 0.5 to 1 mm. Selecting cutting tool Cutting tool Standard... - Page 13 Cutting tool Standard High-tensile Aluminum High-tensile Heavy-duty cut- 5575 ting tool A = direction of processing E = distinguishing feature Regrinding dia- gram Regrinding 10mm 10 mm 10 mm 10 mm 10mm reserve Tab. 5 E543EN_06 Selecting cutting tool...
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Page 14: Operation
Operation Electrical voltage! Risk of fatal injury due to electric shock! DANGER Always lay the power cable away from the back of the Ø device and do not pull it over sharp edges. Do not perform any work that may cause the machine to Ø... -
Page 15: Switching The Trutool Tkf 1100/ Tru
Punching and nibbling oil for steel (0.5 l, order number 0103387) Aluminum Punching and nibbling oil for aluminum (1 l, order no. 0125874) Tab. 6 Switching the TruTool TKF 1100/ TruTool TKF 1101 on and off Condition ■ All setting work has been carried out. 12 On/Off switch 13 Release-lock knob Fig. -
Page 16: Working With The Trutool Tkf 1100/ Tru
4. Pull out the mains plug. Working with the TruTool TKF 1100/ TruTool TKF 1101 Notes ■ Do not move the machine towards the workpiece until full speed has been reached. In order to improve the cutting result and increase the ■... -
Page 17: Maintenance
Maintenance Electrical voltage! Risk of fatal injury due to electric shock. DANGER Remove the plug from the plug socket before undertaking Ø any maintenance work on the machine. Risk of injury due to incorrect repair work WARNING Machine does not work properly. Maintenance may be carried out by trained specialist techni- Ø... -
Page 18: Changing The Cutting Tool
The cutting tool for mild steel and high-tensile sheets has two cutting edges. It only has to be reground if both edges are blunt. Notes ■ Maintain the minimum length of the cutting tools (see "Tab. 4", pg. 10). ■ Do not use shorter cutting tools. - Page 19 Carrier 18 Wearing plate 10 Locking mechanism "G1" lubricating grease 16 Cutting tool Fig. 39418 1. Undo the locking mechanism (10). 2. Turn the carrier (9) 45°. 3. Pull out the carrier (9) downwards. 4. Screw out the cutting tool (16). 5.
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Page 20: Lubricating The Cutting Tool Guide
Lubricating the cutting tool guide Grease nipple Fig. 39417 Ø Lubricate the grease nipple (S) on the cutting tool guide with a grease gun. Checking the cutting tool guide Ø Replace the cutting tool guide (6) if the play between the cut- ting tool guide and cutting tool exceeds 0.3 mm (see "Fig. -
Page 21: Changing The Power Cable
If the power cable is to be replaced, it should be procured from the manufacturer or an authorized dealer to avoid safety haz- ards. Note For TRUMPF service addresses, see www.trumpf-power- tools.com. Replacing carbon brushes The motor comes to a standstill whenever the carbon brushes are worn out. -
Page 22: Accessories And Consumables
Tab. 8 Name Order number Scope of deliv- Roller holder (56, 57, 58) 1299028 Allen key 0067857 Operator's manual, TruTool TKF 1100, TruTool TKF 1101 1302608 Safety information, other countries 0125699 Safety information (red document), USA 1239438 Grease gun 0068624... - Page 23 3. Specify the complete shipping information: − Correct address. − Desired delivery type (e.g. air mail, courier, express mail, ordinary freight, parcel post). Note For TRUMPF service addresses, see www.trumpf‑powertools.com. 4. Send the order to the TRUMPF representative office. E543EN_06 Accessories and consumables...
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Page 24: Appendix: Declaration Of Conformity, Guarantee, Replacement Parts Lists
Appendix: Declaration of conformity, guarantee, replacement parts lists Appendix: Declaration of conformity, guarantee, E543EN_06 replacement parts lists...
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