Good morning! We have a Trumpf 2100 Trubend Press Brake deployed at our Green Valley facility that we want to connect to our network. Can someone please send me information on the following questions? What the PLC/Controller make is? What ports need to be opened on the firewall? And does it use TCP/IP or Modbus?

Summary of Contents for Trumpf TruBend 2000 Series

Page 1: Table Of Contents
Chapter 1 Safety For your safety 1‐3 Operational safety 1‐4 Intended use 1‐4 Authorized personnel 1‐5 Hazards 1‐6 Dangers due to the open electrical cabinet 1‐6 Hazards due to laser radiation 1‐6 Dangers handling workpieces 1‐7 Sharp-edged workpieces 1‐7 Upper and lower tool 1‐7 Flange of the workpiece 1‐8...
Page 2 Dangers due to unexpected movements 1‐11 Noise hazards 1‐11 Measures to be taken by the manufacturer 1‐12 Danger zones and safeguarding device 1‐13 Safety-relevant signs on the machine 1‐16 Safety-relevant signs on the machine (USA 1‐18 and Canada) Organizational measures to be taken by 1‐21 the user Observe warnings and warning signs...
Page 3: For Your Safety
■ USA and Canada: TRUMPF also recommends that the safety regulations for ANSI press brakes be observed. Warnings and warning signs Certain operations can be a source of danger during operation.
Page 4: Operational Safety
The user may use the machine only in the industrial sector. Installation, operating and transport conditions defined by TRUMPF must be adhered to and maintenance work must be carried out in accordance with the Operator's manual. The user must observe the specifications of the country in which the machine is being operated as well as national and regional safety and accident prevention regulations.
Page 5: Authorized Personnel
Authorized personnel ■ Operation, setting and maintenance work may only be car- ried out by authorized, trained and instructed personnel. ■ Qualified personnel may: − Transporting the machine to the installation site. − Carry out work at the hydraulic, pneumatic and electrical assemblies.
Page 6: Hazards
Hazards Dangers due to the open electrical cabinet The electrical cabinet may be opened only by an electrician. Electrical voltage! DANGER Electric shock! Ø Keep the electrical cabinet closed. Before opening the electrical cabinet: turn off the MAIN Ø SWITCH and secure it against being switched back on again.
Page 7: Dangers Handling Workpieces
Dangers handling workpieces Processing workpieces can be dangerous. These dangers and measures are different for every workpiece. Sharp-edged workpieces Workpieces have sharp edges! WARNING Risk of injury! Wear personal safety equipment. Ø Upper and lower tool Upper and lower tool Fig.
Page 8: Flange Of The Workpiece
Flange of the workpiece Side swivels far out Fig. 55869 Hand gets caught Fig. 55828 Hold workpiece from the side Fig. 53449 The flanges of the workpiece swivel upwards or WARNING downwards during bending! Risk of injury, crushing! Ø Maintain sufficient distance to the workpiece. Ø...
Page 9: Positioning The Workpiece
Bend internal flanges Fig. 71123 When bending tabs on the inside the workpiece swivels WARNING downwards! Risk of injury, crushing! Maintain sufficient distance from the workpiece and from the Ø lower tool clamp. Ø Position the workpiece such that hands and fingers do not get clamped.
Page 10: Improper Handling Of Flat Workpieces
Improper handling of flat workpieces Correctly bending flat workpiece Fig. 77538 ■ Hold onto the workpiece by the front corners: − Thumbs lie on the workpiece. − Palms of hand hold the workpiece from below. Improper handling when bending boxes Bending box correctly Fig.
Page 11: Dangers Due To Unexpected Movements
■ Hold the workpiece at the right and left between your thumb and index finger. ■ When holding, do not reach into the box with your hands. Due to the bending operation, fingers or your hand can be crushed or caught between the workpiece and upper tool. Dangers due to unexpected movements The backgauge can move unexpectedly and at high speeds!
Page 12: Measures To Be Taken By The Manufacturer
Measures to be taken by the manufacturer The danger zone of the machine is safeguarded by safety equip- ment. The machine may only be operated with these safety devi- ces. 1‐12 Measures to be taken by the manufacturer 2019-07-09 B1161en...
Page 13: Danger Zones And Safeguarding Device
Danger zones and safeguarding device Switch cabinet Side safety doors Backgauge EMERGENCY STOP push-but- PRESS BEAM UP foot switch BendGuard optoelectronic safety device PRESS BEAM DOWN foot Main switch switch with stop function Rear safety door Danger zone and safeguarding Fig.
Page 14 Rear protection door The safety door secures the danger zone inside the machine. The safety door is monitored. If the safety door is opened during machining, EMERGENCY STOP will be triggered. BendGuard optoelectronic The optoelectronic safety device monitors the area in front of, safety device behind and below the upper tool during operation by means of a light field.
Page 15 PRESS BEAM DOWN foot The foot switch has the following positions: switch with stop function Position Description The foot switch is not The press beam is stationary or remains sta- pressed. tionary. The foot switch is The press beam moves downwards. pressed as far as the first pressure point (neutral position).
Page 16: Safety-Relevant Signs On The Machine
Processing strategy of the The backgauge can move to the next programmed position at backgauge different times. Step change Description automatic The backgauge automatically moves to the next index position at the end of the bending operation. The backgauge automatically moves to the next stop position when the press beam has moved upwards up to the mute point.
Page 17 Safety-relevant signs on the machine Description – Warning of hot surface. WARNING about laser beams. Safety information for freeing trapped persons. ■ 1: Risk of crushing between upper and lower tool. ■ 2: Risk of crushing between work- piece that has moved up or down and machine parts in this area.
Page 18 Safety-relevant signs on the machine Description Jacking point for hydraulic hoisting jack. Climbing on prohibited. Move the machine carefully and deli- cately and by hand only. Do not use a forklift truck or other motorized tractors as there is a risk of tilting due to abrupt acceleration.
Page 19 Safety-relevant signs on the machine (USA and Canada) 1‐19 B1161en 2019-07-09 Measures to be taken by the manufacturer...
Page 20 Safety-relevant signs on the machine (USA and Canada) Safety-relevant signs on the machine (USA and Canada) Tab. 1-9 1‐20 Measures to be taken by the manufacturer 2019-07-09 B1161en...
Page 21: Organizational Measures To Be Taken By
Organizational measures to be taken by the user Observe warnings and warning signs Certain operations can be a source of danger during operation. The documentation contains warnings before the instructions for these activities and warning signs are provided on the machine. Training and instructing operators Measures applicable worldwide The user must take the following measures before the personnel...
Page 22: Water Protection
Ensuring the perfect User: working order ■ The user must ensure that the machine is installed as per the installation plan and installation conditions. ■ The user must ensure that only authorized personnel works at the machine. ■ The user must ensure that damaged or missing warning signs on the machine are replaced.
Page 23: Spare Parts, Accessories, Software, Operating
Only software that has been approved for installation by TRUMPF may be installed. Liability disclaimer TRUMPF is not liable for damage if external parts and accesso- ries are used or if spare parts and accessories approved by TRUMPF are not installed or replaced properly.
Page 24: Safety Data Sheet On Hazardous Materials
The safety data sheet can be obtained from the manufacturer of the respective operating material. Safety data sheet on hazardous materials The safety data sheets e.g. for lubricants, cleaners or gases can be downloaded from the TRUMPF web page: http:// www.trumpf.com/s/msds. 1‐24 Organizational measures to be taken by the user...
Page 25: Overview Of Residual Risks
Overview of residual risks The machine has residual risks in spite of its safety devices and construction type. The following overview of residual risks is a summary of the main potential threats to life and limb posed by the machine. Any additional precautions that can be taken by the machine user to reduce residual risks are specified in the overview of residual risks.
Page 26 Residual risks Hazard area Type of danger Necessary action Falling workpieces Releasing the work- Risk of injury Operation by trained and ■ piece after bending. instructed personnel. Wear personal safety equipment. Falling tools ■ Unintentional actuation Risk of injury Operation by trained and of the Safety-Click.
Page 27: Disassembly And Disposal
Disassembly and disposal TRUMPF recommends that TRUMPF machine tools be disas- sembled and disposed of by Technical Service or a specialist disposal company. The following information is to be passed on to the specialist disposal company performing the disposal work, to guarantee fast, environmentally sound and safe disposal.
Page 28 Remove ■ Poisonous vapors can result when thermally cutting painted components or components made out of composite materials. − Select a suitable cutting process. − Wear a suitable protective mask and ensure there is a sufficient supply of fresh air. ■...
Page 29 Chapter 2 TruBend Series 2000 (B35) installation conditions Who does what? 2‐4 Planning aid 2‐5 Installation site 2‐6 Space requirements 2‐6 Floor requirements 2‐6 Surface 2‐6 Floor quality 2‐8 Weight load 2‐9 Stress due to vibration 2‐9 Ambient conditions 2‐10 Electrics 2‐11 Power supply...
Page 30 Power supply 2‐12 Uninterruptible Power Supply (UPS) 2‐12 Residual current device (RCD) 2‐13 Power supply configurations 2‐13 Isolating transformer 2‐14 Network link 2‐15 Operating materials 2‐16 Hydraulic oil 2‐16 Preparation for commissioning 2‐17 Transport 2‐18 Preparing transport 2‐18 Transport dimensions 2‐18 Permitted auxiliary tools 2‐19...
Page 31 Electrical connection 2‐44 11.1 Connecting the power cable 2‐44 2‐3 B1161en TruBend Series 2000 (B35) installation conditions - Version 1...
Page 32: Who Does What
Who does what? Customer All the conditions described in this chapter must be fulfilled before the machine is delivered. If this is not the case, Technical Service will not be able to put the machine into service. Note During start-up, the main switch on the machine may only be switched on by Technical Service.
Page 33: Planning Aid
■ Lay the conductor cross-section and fuse protection according to the legal requirements. Bending tools Order your initial set of bending tools after consulting with TRUMPF. Transport Provide auxiliary transport equipment. Installation Operations which must be performed by the service engineer prior to commission-...
Page 34: Installation Site
Hand over the "Installation site" section and the installation plan to the structural analyst. Space requirements The following is documented in the TRUMPF installation: ■ Space requirements for installation. ■...
Page 35 Flatness tolerance Measuring point distance Flatness tolerance depending on the measuring point distance Fig. 65278 Measuring point distance Flatness tolerance Area 0.5 m (1.64 ft) 2 mm (0.08 in) Load-bearing points. 10 m (33 ft) 12 mm (½ in) Installation surface. Examples Tab.
Page 36: Floor Quality
Expansion joints ■ The entire installation surface must not have any expansion joints. ■ No joint of any kind may be located in the load-bearing point range of the machine or within at least 275 mm (11 in) of it. ■...
Page 37: Weight Load
Vibration damping can be implemented by the following meas- ures: ■ Use Sylomer mats to isolate the machine; thickness 12 mm (0.47 in), quality SR 1200, violet color, foundation plate to the subsurface and on the side. Structure of the floor (from the bottom to the top): ■...
Page 38: Ambient Conditions
External influences are e.g.: ■ Fork lifts, industrial trucks, etc. ■ Installation or removal of other machines in the immediate vicinity of the system. ■ Machines which generate vibrations during operation, such as punching presses etc. Ambient conditions Machine ambient conditions Note When installing the machine, ensure that optoelectronic safety device BendGuard is protected against strong drafts and temper-...
Page 39: Electrics
Electrics Target group The requirements specified in the "Electrical" section must be met by a company which specializes in electrical installations. IEC/NEC conditions The IEC conditions apply worldwide, the NEC conditions apply only for Canada and the USA. Power supply Note The central connection point is on the electrical cabinet and is shown on the installation plan with the illustrated symbol.
Page 40: Connecting Cables
TruBend 2100 Fuse protection 3 x 50 A Maximum interruption time 10 ms/10 s Connected loads Tab. 2-8 NEC conditions for fuses The use of slow-blow fuses is preferred. If these fuses are also used for branch circuits, an ETI type fuse must be used to pro- tect the machine from current peaks when switching the machine on.
Page 41: Residual Current Device (Rcd)
63 A / 300 mA Min. permissible cross-section 10 mm² Tab. 2-10 TRUMPF recommends the following fault current circuit breaker: ■ Doepke: DFS 4B SKS 63-4 / 0.3 Power supply configurations A TN system with grounded star point is the standard power supply configuration for the connection.
Page 42: Isolating Transformer
IT system A surge diverter is required if the machine is connected to an IT system. TRUMPF recommends surge diverters from the following manu- facturers: ■ Phoenix Contact GmbH & Co. KG, Flachsmarktstrasse 8, 32825 Blomberg, Germany e-mail: info@phoenixcontact.com.
Page 43: Network Link
Network link TRUMPF provides the following interfaces for the network (e.g. connection to a programming system) in the electrical cabinet of the machine: ■ RJ 45 plugs for customers with shielded-twisted pair network cabling. Providing power supply ■ Worldwide (outside the USA and Canada): 230 V with grounded socket or in accordance with the receptive national standard.
Page 44: Operating Materials
(specification in accordance with DIN 51524-3). ■ TRUMPF recommends the use of TruBend Fluid. When other hydraulic oils are used, this can lead to noise develop- ment or impairment in the running behavior. Hydraulic oil volume...
Page 45: Preparation For Commissioning
Preparation for commissioning The customer must make the following arrangements before the machine is commissioned by the TRUMPF service engineer: ■ Transport the machine to the installation site (see Chapter 6, Transport). ■ Position the machine and drill holes for the anchor bolt (see Chapter 7, Installation).
Page 46: Transport
Transport Transport of the system from the truck to its final installation site must be prepared and carried out by the customer. Preparing transport Before the machine is delivered, check the following: ■ Is there sufficient space for transport to the installation site? ■...
Page 47: Permitted Auxiliary Tools
TruBend 2100 Weight 7500 kg (16534lb) Length 3607 mm (139 in) Width (including support tab) 2094 mm (82 in) Height 2370 mm (93.3 in) Transport dimensions: (X) = enlarged open height Tab. 2-12 Permitted auxiliary tools Note The carrying capacity of the authorized auxiliary equipment must be selected in such a way that the maximum load can be trans- ported safely.
Page 48: Checking, Unloading And Transporting The
2. Record visible damage caused during transport on the cargo note and have the record countersigned by the truck driver. 3. Report any hidden transport damage to the insurance com- pany and TRUMPF within six days. 2‐20 Transport - Version 1...
Page 49: Unloading And Transporting The Machine
Unloading and transporting the machine Means, Tools, Materials ■ For transport with armored rollers: − 4 wooden blocks 140 x 80 x 500 mm (included in the scope of delivery of the machine). − 4 screws (included in the scope of delivery of the machine).
Page 50 Observe the position of the center of gravity when transporting the machine: Position of center of gravity Fig. 82046 2‐22 Transport - Version 1 B1161en...
Page 51 The following transport securing devices may only be removed when the machine is anchored in the foundation: Support plate Fig. 102831 All transport securing devices must be stored in a safe place. The transport securing devices must be reattached if the machine is moved or converted at a later point in time.
Page 52 The machine can be lifted and transported using the suspension holes: Transport using crane Fig. 82048 Suspension holes Fig. 82049 2‐24 Transport - Version 1 B1161en...
Page 53 TruBend 2100 Diameter D 55 mm (2.2 in) Distance X to upper edge of 90 mm machine (3.6 in) Thickness Y of the bridge plate 40 mm (1.6 in) Dimensions of the suspension holes Tab. 2-15 When transporting the machine further with armored rollers: Posi- tion the machine on wooden blocks.
Page 54 Unloading the machine 1. Remove machine packaging. 2. Secure the shackles to the suspension holes of the machine. 3. Unload the machine using a crane. Further transport with armored rollers: Position the machine on wooden blocks. 4. Transport the accompanying accessories box and any acces- sory parts that may be separately packaged directly from the truck to the installation site with a forklift truck.
Page 55 Wooden block Hydraulic hoisting jack Rear fixed armored roller Position the rear fixed armored roller Fig. 89241 7. Apply the hydraulic hoisting jacks and lift the machine. 8. Position the rear armored roller. 9. Remove the rear wooden block. 10. Lower the machine. Front fixed armored roller Wooden block Hydraulic hoisting jack...
Page 56 16. Position the steerable armored roller. Steerable armored roller Fig. 86617 17. Rotate the armored roller until the roller of the armored roller and the edge of the recess are flush on the machine frame (see arrow). Wooden block Hydraulic hoisting jack Fig.
Page 57: Relocating The Machine
Wooden block Screw Fig. 86880 22. Fasten the wooden blocks with 2 screws each to increase transport safety. 23. Align the steerable armored roller in the direction of travel. 24. Transporting the machine to the installation site. Ensure the armored rollers stay in place. Relocating the machine Mounting the transport securing devices Means, Tools, Materials...
Page 58 Operating panel Transport securing device Press beam Press table Fig. 70376 1. Mount transport securing device. Open-end wrench, size 13. Upper flange Screw M20x120 with plain washer and nut Lower flange Support tab Fig. 86883 2. Apply support tab. When doing this, observe the vertical alignment to the machine and mounting position of the tabs.
Page 59: Transporting The Machine Using An Indoor
Backgauge X axis transport securing device R axis transport securing device Fig. 72278 5. Mount the transport securing devices with 2 M8 screws each. Size 6 Allen key. Transporting the machine using an indoor crane Conditions ■ The machine was separated from the energy source by qualified personnel.
Page 60: Lifting The Machine From The Ground And
Lifting the machine from the ground and transport with armored rollers Conditions ■ The machine was separated from the energy source by qualified personnel. ■ The transport securing devices are installed. Anchoring has been detached. ■ Means, Tools, Materials ■ 4 wooden blocks 140 x 80 x 500 mm (included in the scope of delivery of the machine).
Page 61 6. Place wooden blocks on the opposite side in the same way. Transporting the machine 7. For procedure, see section "Transporting the machine using using armored rollers armored rollers", 2‐26. Measures at the installation 8. Anchor the machine to the ground. site 9.
Page 62: Installation
Installation Positioning the machine and drilling holes Note The adjustable legs are set up later at the installation points fol- lowing drilling. Fig. 72275 1. Using an indoor crane or forklift truck, position the machine at the installation site in accordance with the installation plan and align it.
Page 63 Drilled hole positions Fig. 102833 2. Open the electrical cabinet door and service door to access the drilled holes. Note The machine is bolted to the factory floor only at the rear, once on the left and once on the right. Drill holes are drilled through the machine.
Page 64 Drill diameter in mm 16 mm Drilling depth 85 mm Tab. 2-16 4. Clean the drilled holes. Fig. 68701 5. Drive the drop-in anchors of the rear installation points into the holes. ▶ The anchors must project out of the floor by about 155 mm.
Page 65: Set-Up And Positioning
Set-up and positioning Preparing adjustable legs, positioning the machine Preparing adjustable legs Transport securing devices Adjustment leg centered Fig. 69525 1. Adjust the adjustable legs of the machine so that a distance of 50 mm is achieved between the support surface and the bottom of the base plate.
Page 66 Fig. 72275 2. Remove the transport securing devices of the adjustable legs. Fig. 72274 3. Lightly grease ball cups and spherical washer on both sides and the thread, if required. 2‐38 Set-up and positioning - Version 1 B1161en...
Page 67 Positioning the machine Crush injuries due to machine falling down/tipping over! CAUTION Ø Supports must be placed beneath the machine when work- ing with the machine in raised position. The machine is tilting forwards! DANGER Risk of fatal injury! Ø There must be no one in the danger zone during transport.
Page 68 9. Screw the nuts (2 x M16) and plain washer loosely onto the rear anchor. ▶ Do not tighten because the machine must first be set up and aligned by a TRUMPF service engineer. ▶ Tightening nuts on the rear anchors is performed by a TRUMPF service engineer.
Page 69: Support Bracket
Support bracket Assemble the support bracket Note Two support brackets are provided with the machine. These only have to be fastened on the machine frame. The support brackets are screwed directly to the machine frame. Positioning across the entire table length is possible in 160 mm steps.
Page 70: Foot Switch And Network Cable
Foot switch and network cable 10.1 Connect the foot switch and network cable Preparations 1. Open the electrical cabinet and service doors 2. Remove the cover of the cable entry at the bottom of the electrical cabinet inside the machine (2xM6). ▶...
Page 71 Interface for foot switch (X5) Fig. 70843 5. Plug the connection cable of the foot switch in at interface Connecting the network 6. Route the network cable into the electrical cabinet through cable the lower cable entry. Fig. 84106 7. Connect the network cable to the RJ45 coupling. Reworking 8.
Page 72 Electrical connection 11.1 Connecting the power cable Risk of fatal injury due to electric shock! DANGER Ø The machine's electrical connection and work on the electri- cal cabinet may only be performed by qualified personnel (electricians)! Ø The machine must be switched off when working on the electrical cabinet and secured against being switched back Rear of electrical cabinet Rear of electrical cabinet...
Page 73 Fig. 102836 4. Have a qualified electrician connect the machine to the power supply. 5. Place the power cable in the cable ducts and route it tightly towards the outside. 6. Close the cable ducts in the electrical cabinet. 7. Using cable ties, stow the power cable safely in the machine work area.
Page 74 2‐46 Electrical connection - Version 1 B1161en...

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