Avdel Genesis G3 Instruction Manual
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Avdel Genesis G3 Instruction Manual

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I n s t r u c t i o n M a n u a l
®
G e n e s i s
G 3
H y d ro - P n e u m a t i c P o w e r To o l

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  • Page 1 I n s t r u c t i o n M a n u a l ® G e n e s i s H y d ro - P n e u m a t i c P o w e r To o l...

  • Page 3: Table Of Contents

    Instruction and Service Manuals. Avdel undertakes only to repair or replace faulty components. Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.

  • Page 4: Safety Rules

    The Plastic Body and Base Cover must be changed after approximately 1 million cycles or whenever there is evidence of impact damage, chipping or cracks. Any dismantling procedure shall be undertaken only by personnel trained in Avdel UK Limited procedures.
  • Page 5 S p e c i f i c a t i o n s To o l S p e c i f i c a t i o n Air Pressure Minimum - Maximum 5-7 bar Free Air Volume Required @ 5.5 bar 4.3 litres Stroke...

  • Page 6: Part Numbering

    I n t e n t o f U s e R a n g e o f F a s t e n e r s G3 is a hydro-pneumatic tool FASTENER SIZE ( designed place Avdel FASTENER breakstem fasteners high 3 3.2 4.0 4.3 4.8 5 5.2 6.4 6.5 7...

  • Page 7: Air Supply

    P u t t i n g i n t o S e r v i c e A i r S u p p l y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and filtering systems on the main air supply.

  • Page 8: Fitting Instructions

    N o s e A s s e m b l i e s I M P O R T A N T Nose assemblies do NOT include nose tips. Nose tips must be ordered separately. A complete tool will always be fitted with the correct nose assembly and nose tip for your fastener but if you wish to order a nose assembly or a nose tip separately, refer to the ‘NOSE TIPS’...

  • Page 9: Nose Tips

    0 7 6 1 2 - 0 2 0 0 1 1 2 . 7 3 .3 … 0 2 1 AVDEL ® 1 / 8 7 1 2 1 0 - 0 5 0 0 2 1 2 . 7 6 .
  • Page 10 N O S E A S S E M B L Y 1 / 8 7 1 2 1 0 -1 6 0 3 0 … 2 8 3 AVDEL ® 1 / 8 Al Alloy O 7 1 2 1 0 -1 6 0 3 1 1 2 .

  • Page 11: Nose Tips

    N o s e A s s e m b l i e s N o s e T i p s F A S T E N E R N O S E T I P ( m m ) se e T Y P E 4 bel o w...

  • Page 12: Extension

    A c c e s s o r i e s S t e m D e f l e c t o r STEM DEFLECTOR The stem deflector is a very simple alternative to the standard 07340-00342 stem collector and allows access in restricted areas. To replace the stem collector with the stem deflector proceed as follows: •...

  • Page 13: Swivel Heads

    0 7 3 4 0 - 0 0 2 1 3 … 1 8 1 0 7 4 9 4 - 0 6 7 0 1 … 2 8 3 AVDEL 1 / 8 Al Alloy 073 45- 0 3 3 0 0 0 7 3 4 5 - 0 3 3 0 1 5 .
  • Page 14 5 . 0 8 1 . 1 7 0 7 3 4 0 -0 0 2 2 9 … 2 8 3 AVDEL 0 7 3 4 5 - 0 3 3 0 1 ® 074 95- 0 3 6 0 0 5 .
  • Page 15 A c c e s s o r i e s The fitting and servicing procedures for both types of head are almost identical. Differences are clearly indicated. I M P O R T A N T PRIOR to fitting a swivel head, the base tool must be adapted. See Preparing the base tool opposite. The air supply must be disconnected when fitting or removing swivel heads.
  • Page 16 A c c e s s o r i e s S w i v e l H e a d S e r v i c i n g I n s t r u c t i o n s Swivel heads should be serviced at weekly intervals.
  • Page 17 S e r v i c i n g t h e To o l I M P O R T A N T Read Safety Instructions on page 4. The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained.
  • Page 18 S e r v i c i n g t h e To o l M o l y k o t e 5 5 m G r e a s e S a f e t y D a t a First Aid SKIN: Flush with water.

  • Page 19: Annually

    The plastic body and base cover must be changed after approximately 1 million cycles, or whenever there is evidence of impact damage, chipping or cracks. For an easy complete service, Avdel UK Limited is offering a complete service kit. SERVICE KIT : 71210-99990 Spanners are specified in inches and across flats unless otherwise stated PART Nº...

  • Page 20: Head Assembly

    S e r v i c i n g t h e To o l H e a d A s s e m b l y Assemble in reverse order to dismantling noting the following points: • Place lip seal 8 onto the insertion rod* ensuring correct orientation. Push the guide tube* into the head of the tool and push the insertion rod* with the seal into place through the guide tube*.
  • Page 21 N o t e s...
  • Page 22 G e n e r a l A s s e m b l y o f B a s e To o l 7 1 2 2 0 - 0 2 0 0 0...
  • Page 23 P a r t s L i s t f o r 7 1 2 2 0 - 0 2 0 0 0...

  • Page 24: Priming Kit

    P r i m i n g Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger. O i l D e t a i l s The recommended oil for priming is Hyspin VG32 available in 0.5l (part number 07992-00002) or one gallon containers (part number 07992-00006).

  • Page 25: Priming Procedure

    P r i m i n g P r i m i n g P ro c e d u r e I M P O R T A N T DISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE 55. REMOVE NOSE ASSEMBLY OR SWIVEL HEAD COMPONENTS.
  • Page 26 † Page 15 if a swivel head is used instead of a nose assembly Item numbers in bold refer to the general assembly drawing and parts list on pages 22-23. Other symptoms or failures should be reported to your local Avdel authorised distributor or repair centre.
  • Page 27 D e c l a r a t i o n o f C o n f o r m i t y We, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LY declare under our sole responsibility that the product: Model G3 Serial No.
  • Page 28 Fax: +1 704 888-0258 Email: infoAvdel-USA@acument.com Manual No. Issue Change Note No. 04/065 06/196 07900-00689 07/176 Avdel®, Avdel® SR, Avex®, Avibulb®, Avinox®, Avseal®, Bulbex®, Cherrymate™, Interlock®, Klamptite™, MBC, MBC/LC, Monobolt®, Q™Rivet, Stavex®, T™Rivet, T-Lok®, TLR®, are trademarks of Avdel UK Limited. www.avdel-global.com...

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