Avdel Genesis G2HD Instruction Manual
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Avdel Genesis G2HD Instruction Manual

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I n s t r u c t i o n M a n u a l
®
G e n e s i s
G 2 H D
H y d ro - P n e u m a t i c P o w e r To o l

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Summary of Contents for Avdel Genesis G2HD

  • Page 1 I n s t r u c t i o n M a n u a l ® G e n e s i s G 2 H D H y d ro - P n e u m a t i c P o w e r To o l...

  • Page 3: Table Of Contents

    In the event of a defect or failure, and at its sole discretion, Avdel undertakes only to repair or replace faulty components. Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.

  • Page 4: Safety Rules

    Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Avdel UK Limited or their representatives, shall be the customer’s entire responsibility. Avdel UK Limited will be pleased to advise upon any proposed modification.

  • Page 5: Tool Dimensions

    S p e c i f i c a t i o n s To o l S p e c i f i c a t i o n Air Pressure Minimum - Maximum 5-7 bar Free Air Volume Required @ 5.5 bar 2.1 litres Stroke...

  • Page 6: Range Of Fasteners

    R a n g e o f F a s t e n e r s ® G2HD is a hydro-pneumatic tool designed to place Avdel FASTENER SIZE ( breakstem fasteners at high speed making it ideal for batch or FASTENER 3 3.2 4.0 4.3 4.8 5 5.2...

  • Page 7: Air Supply

    P u t t i n g i n t o S e r v i c e A i r S u p p l y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and filtering systems on the main air supply.
  • Page 8 F i t t i n g I n s t r u c t i o n s I M P O R T A N T The air supply must be disconnected when fitting or removing nose assemblies. Item numbers in bold refer to nose assembly components in all 3 nose tip tables.

  • Page 9: Accessories

    … 0 8 2 3 / 16 ITEM DESCRIPTION PART Nº ® AVDEL 1 / 8 7 1 2 1 0 - 0 5 0 0 2 1 2 . 7 6 . 3 5 … 0 3 9* NOSE CASING...
  • Page 10 N O S E A S S E M B L Y 1 / 8 Al Alloy 1 2. 7 2. 5 AVDEL ® 7 12 10 -1 60 3 0 … 2 8 3 part nº 71210-15300 1 / 8 Al Alloy O 1 2.

  • Page 11: Stem Deflector

    A c c e s s o r i e s S t e m D e f l e c t o r The stem deflector is a very simple alternative to the standard stem collector and allows access in restricted areas. To replace the stem STEM DEFLECTOR collector with the stem deflector proceed as follows: 07340-00342...

  • Page 12: Swivel Heads

    0 749 4 - 0 6 7 0 0 0 74 9 4-0 6 70 1 7 .62 4 .11 07 34 0 -00 2 13 … 1 8 1 AVDEL ® 1 / 8 Al Alloy 0 734 5 - 0 3 3 0 0 5 .08 1 .17...

  • Page 13: Preparing The Base Tool

    073 4 6 -0 3 3 0 0 5 .08 1 .1 7 0 73 40 -0 0 22 9 … 2 8 3 AVDEL 0 73 45 -0 3 30 1 1 / 8 Al Alloy O 074 9 5 -0 3 6 0 0 5 .08...

  • Page 14: Swivel Head Fitting Instructions

    A c c e s s o r i e s The fitting and servicing procedures for both types of head are almost identical. Differences are clearly indicated. I M P O R T A N T PRIOR to fitting a swivel head, the base tool must be adapted. See Preparing the base tool opposite. The air supply must be disconnected when fitting or removing swivel heads.

  • Page 15: Swivel Head Servicing Instructions

    A c c e s s o r i e s S w i v e l H e a d S e r v i c i n g I n s t r u c t i o n s Swivel heads should be serviced at weekly intervals.

  • Page 16: Moly Lithium Grease Ep 3753 Safety Data

    S e r v i c i n g t h e To o l I M P O R T A N T Read Safety Instructions on page 4. The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained.
  • Page 17 S e r v i c i n g t h e To o l M o l y k o t e 5 5 m G r e a s e S a f e t y D a t a First Aid SKIN: Flush with water.

  • Page 18: Service Kit

    S e r v i c i n g t h e To o l S e r v i c e k i t For an easy complete service, Avdel offers the complete service kit below. SERVICE KIT : 71210-99990 Spanners are specified in inches and across flats unless otherwise stated PART Nº...

  • Page 19: Annually

    S e r v i c i n g t h e To o l A n n u a l l y (or every 500,000 cycles whichever is the soonest) Annually or every 500,000 cycles the tool should be completely dismantled and new components should be used where worn, damaged or recommended.

  • Page 20: Pneumatic Piston Assembly

    S e r v i c i n g t h e To o l P n e u m a t i c P i s t o n A s s e m b l y • Remove ‘ON/OFF’ valve assembly 55. •...
  • Page 21 N o t e s...
  • Page 22 G e n e r a l A s s e m b l y o f B a s e To o l 7 1 2 1 1 - 0 2 0 0 0...
  • Page 23 P a r t s L i s t f o r 7 1 2 1 1 - 0 2 0 0 0...

  • Page 24: Oil Details

    P r i m i n g Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger. O i l D e t a i l s The recommended oil for priming is Hyspin VG32 available in 0.5l (part number 07992-00002) or one gallon containers (part number 07992-00006).

  • Page 25: Priming Procedure

    P r i m i n g P r i m i n g P ro c e d u r e I M P O R T A N T DISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE 55. REMOVE NOSE ASSEMBLY OR SWIVEL HEAD COMPONENTS.
  • Page 26 † Page 15 if a swivel head is used instead of a nose assembly. Item numbers in bold refer to the general assembly drawing and parts list on pages 22-23. Other symptoms or failures should be reported to your local Avdel authorised distributor or repair centre.
  • Page 27 D e c l a r a t i o n o f C o n f o r m i t y We, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LY declare under our sole responsibility that the product: Model G2HD Serial No.
  • Page 28 Tel: +1 704 888-7100 Fax: +1 704 888-0258 Email: infoAvdel-USA@acument.com Manual No. Issue Change Note No. Date 04/065 06/04 07/325 10/07 07900-00837 Avdel®, Avdel® SR, Avex®, Avibulb®, Avinox®, Avseal®, Bulbex®, Interlock®, MBC®, MBC/LC®, Monobolt®, Stavex®, T-Lok®, TLR®, are trademarks of Textron Inc. www.avdel-global.com...

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