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Avdel Genesis G1 Instruction Manual

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I n s t r u c t i o n M a n u a l
®
G e n e s i s
G 1
H y d ro - P n e u m a t i c P o w e r To o l

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Summary of Contents for Avdel Genesis G1

  • Page 1 I n s t r u c t i o n M a n u a l ® G e n e s i s H y d ro - P n e u m a t i c P o w e r To o l...

  • Page 3: Table Of Contents

    In the event of a defect or failure, and at its sole discretion, Avdel undertakes only to repair or replace faulty components. Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.

  • Page 4: Safety Rules

    The Plastic Body and Base Cover must be changed after approximately 1 million cycles or whenever there is evidence of impact damage, chipping or cracks. Any dismantling procedure shall be undertaken only by personnel trained in Avdel UK Limited procedures.

  • Page 5: Tool Dimensions

    S p e c i f i c a t i o n s Air Pressure Minimum - Maximum 5-7 bar Free Air Volume Required @ 5.5 bar 1.2 litres Stroke Minimum 14 mm Pull Force @ 5.5 bar 5.3 kN Cycle time Approximately 1 second...

  • Page 6: Intent Of Use

    I n t e n t o f U s e R a n g e o f F a s t e n e r s G1 is a hydro-pneumatic tool designed to place Avdel ® FASTENER SIZE (...

  • Page 7: Putting Into Service

    P u t t i n g i n t o S e r v i c e A i r S u p p l y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and filtering systems on the main air supply.

  • Page 8: Nose Assemblies

    I M P O R T A N T Nose assemblies do NOT include nose tips. Nose tips must be ordered separately. A tool must always be fitted with the correct nose assembly and nose tip for your fastener (see diagram page 6 and 9 for part numbers), and apart from -00039 these items will be supplied separately, refer to tables opposite.

  • Page 9: Selection Of Nose Tips

    1 / 8 7 1 2 1 0 - 0 5 0 0 2 1 2 . 7 3 .3 … 0 0 1 AVDEL ® JAWS 71200-15001 5 / 32 7 1 2 1 0 - 1 6 0 7 0 1 2 .

  • Page 10: Stem Deflector

    S t e m D e f l e c t o r The stem deflector is a very simple alternative to the standard stem STEM DEFLECTOR collector and allows access in restricted areas. To replace the stem collector with the stem deflector proceed as follows: 07340-00342 •...

  • Page 11: Servicing The Tool

    S e r v i c i n g t h e To o l I M P O R T A N T Read Safety Instructions on page 4. The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained.

  • Page 12: Molykote 55M & Molykote 111 Safety Data

    S p e c i f i c a t i o n s M o l y k o t e 5 5 m G r e a s e S a f e t y D a t a First Aid SKIN: Flush with water.

  • Page 13: Annually

    The plastic body and base cover must be changed after approximately 1 million cycles, or whenever there is evidence of impact damage, chipping or cracks. For an easy complete service, Avdel is offering a complete service kit. SERVICE KIT : 71200-99990 Spanners are specified in inches and across flats unless otherwise stated PART Nº...

  • Page 14: Pneumatic Piston Assembly

    S e r v i c i n g t h e To o l H e a d A s s e m b l y Assemble in reverse order to dismantling noting the following points: • Place lip seal 6 onto the insertion rod* ensuring correct orientation. Push the guide tube* into the head of the tool and push the insertion rod* with the seal into place through the guide tube*.
  • Page 15 N o t e s...

  • Page 16: General Assembly Of Base Tool

    G e n e r a l A s s e m b l y o f B a s e To o l 7 1 2 0 0 - 0 2 0 0 0...
  • Page 17 P a r t s L i s t f o r 7 1 2 0 0 - 0 2 0 0 0...

  • Page 18: Priming

    P r i m i n g Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger. O i l D e t a i l s The recommended oil for priming is Hyspin VG32 available in 0.5l (part number 07992-00002) or one gallon containers (part number 07992-00006).

  • Page 19: Priming Procedure

    P r i m i n g P r i m i n g P ro c e d u r e I M P O R T A N T DISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE 53. REMOVE THE NOSE EQUIPMENT FROM THE TOOL.
  • Page 20 Low oil level or air present in oil Prime tool 18-19 Item numbers in bold refer to the general assembly drawing and parts list on pages 16-17 Other symptoms or failures should be reported to your local Avdel authorised distributor or repair centre.
  • Page 21 N o t e s...
  • Page 22 N o t e s...
  • Page 23 D e c l a r a t i o n o f C o n f o r m i t y We, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LY declare under our sole responsibility that the product: Model G1 Serial No.
  • Page 24 North Carolina 28163 Tel: +1 704 888-7100 Fax: +1 704 888-0258 Email: infoAvdel-USA@acument.com Manual No. Issue Change Note No. 04/065 07/176 07900-00705 Avdel®, Avdel® SR, Avex®, Avibulb®, Avinox®, Avseal®, Bulbex®, MBC®, MBC/LR®,Stavex®, T-Lok®, are trademarks of Avdel UK Limited. www.avdel-global.com...

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