Cal Flame BBQ08873P Owner's Manual
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Cal Flame BBQ08873P Owner's Manual

3/4/5 burner grill
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LTR50001038, Rev. B
5/26/11

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Summary of Contents for Cal Flame BBQ08873P

  • Page 1 LTR50001038, Rev. B 5/26/11...

  • Page 2: Table Of Contents

    Fax: 1-909-629-3890 Copyright 2011 LMS, Inc. All rights reserved. Duplication without written consent is strictly prohibited. Cal Flame™ is registered trademark. California Proposition 65 Warning: Chemicals known Due to continuous improvement programs, all models, op- to the State of California to cause cancer, birth de-...

  • Page 3: Safety Instructions

    • Do not place this grill under or near windows or • Your Cal Flame™ grill must be plugged into a per- vents that can be opened into your home. manent, grounded 110V outlet with a dedicated 15A GFCI breaker in accordance with local codes •...

  • Page 4: Maintenance And Repair

    fied clearances listed in this manual. • Only use dry pot holders and do not use a towel or other bulky cloth in place of pot holders. Moist or • Never line the grill or side burners with aluminum damp pot holders used on hot surfaces can cause foil.

  • Page 5: Built-In Construction

    We strongly recommend that grill owners hire a contractor to construct Electrical supply requirements the built-in enclosure. Location of grill enclosure Cal Flame grills are designed for outdoor use Do not locate your grill enclosure under a sealed only . overhead structure.

  • Page 6: Built-In Dimensions

    LP-gas cylinder enclosure and the ground. DEPTH HEIGHT Minimum WIDTH Clearance 12” Minimum Distance Between Grill and Side Burner The dimensions shown below are for Cal Flame appliances only. DEPTH Model Description Width Depth Height BBQ08873P 3 Burner Grill 23 3/8”...
  • Page 7 DEPTH HEIGHT Minimum Clearance Built-in Dimensions cont . The dimensions shown below are for Cal Flame appliances only. Model Description Width Depth BBQ08953P Side By Side Flat Burner 24 ¼” 19 ¾” BBQ08852P Single Flat Side Burner 11 ½” 17 ¾”...

  • Page 8: Enclosure Ventilation

    Screen Vents DEPTH Enclosure Ventilation HEIGHT Minimum Clearance For proper ventilation, the base structure must be constructed using one of two designs: An enclosure with one side completely open Screen Vents DEPTH HEIGHT An enclosure having four sides, a top, and bottom At least two ventilation openings at cylinder valve level shall be provided in the side wall, equally sized,...

  • Page 9: Plumbing For Side Burners

    GAS LINE sure. Do not use an extension cord to supply power to your Cal Flame grill. Such use may result in fire, elec- Locate the electrical supply box inside the built-in trical shock or other personal injury. enclosure within reach of the power cord so the con- nection is accessible when the grill is completely in- stalled in the enclosure.

  • Page 10: Installing The Transformer

    Installation Installing the Transformer All grills with electrical components such as lights or a convec- tion fan will require the transformer to be installed and plugged in before you can use it. This needs to be done before the grill is inserted in the island.

  • Page 11: Installing Grills In Barbecue Islands

    Installing the Rotisserie Installing Grills in Barbe- cue Islands Attach the two brackets to the sides of the grill, one on each side, using two screws as shown below. You will need a second person to help you to Slide the rotis motor on one of the brackets as avoid damaging the grill, the transformer, or shown below.

  • Page 12: Gas Connection

    If you do not have an updated filler valve on your existing propane tank, you will need to purchase one at your local hardware store. Without it you will not be able to attach your tank to your Cal Flame™ grill or refill the tank at your local propane refill station.

  • Page 13: Lp Gas

    LP Gas Tank Requirements For plumbed-in LP installation, use a convertible regulator and set it for LP gas. Maximum line pressure for plumbed-in propane is 14” WC (3.5 kPa). Minimum line pressure for propane is 11” WC. The grill unit must be used with the gas pressure regulator.

  • Page 14: Natural Gas

    0.5 psi (3.5 kPa). Your Cal Flame™ grill for use with natural gas comes equipped with its own regulator that MUST NOT be removed. If, this regulator needs to be replaced use only the type specified by Cal Flame™...

  • Page 15: Using Your Grill

    Light Switch Grill Controls Grill Infrared Burner Infrared Burner Infrared Burner The controls shown below are for the Cal Flame™ drop-in grills. Fa- Light Switch Light Switch miliarize yourself with these controls before using your Cal Flame™ Light Switch Light Switch barbecue.

  • Page 16: Lighting The Grill

    Lighting the Grill Each time you light the grill, check the following: • Inspect the hose before using the grill. If there before each use. is excessive abrasion or wear, or if the hose is • Ensure the propane cylinder, regulator, and rub- cut, it must be replaced prior to using the grill.

  • Page 17: Basic Grill Operation

    Basic Grill Operation Turn the control knob to HIGH and preheat the Before lighting, make sure all burner controls are off. grill for 15 minutes. Close the top cover during Do not attempt to light the burners if the smell of the appliance preheat period.

  • Page 18: Cooking With A Convection Grill

    INTAKE VENTS INTAKE VENTS EXHAUST VENTS HEAT Cooking with a Convec- THAT IS DRAWN IN FROM THE BACK. IT IS THEN REDISTRIBUTED tion Grill A convection grill has an internal fan that cir- culates heated air evenly throughout the grill- ing area when the hood is closed.

  • Page 19: Cleaning And Maintenance

    Cleaning and Maintenance To ensure safe and proper maintenance, we recommend you follow these directions carefully. Clean internal parts of the grill regularly as determined by the amount of use and foods cooked. The entire grill should be cleaned at least once a year. In addition, keep the area around your grill clear and free from combustible materials, gasoline, and other flammable vapors and liquids.

  • Page 20: Cleaning The Interior Of Your Grill

    Rust removal with Instant Rust Out: paper towel, polish the appliance by rubbing with the grain until excess liquid is removed and the surface Spray exterior stainless steel surfaces with Instant shines. It should not be oily to the touch, however Rust Out.

  • Page 21: Covering Your Grill

    (See your Upon reinstallation, inspect the gas valve orifices for local Cal Flame dealer for details.) The cover will help cleanliness and condition and the location of the ignit- protect your grill from detrimental effects of weather ers.

  • Page 22: Seasonal Cleaning

    Seasonal Cleaning If you haven’t used your grill in a few months, we recommend that you clean the burners and the interior of your grill. Cleaning the burners periodically will keep them burning evenly and cleanly and help prevent “flash- back”, a type of fire in and around the gas tubes.
  • Page 23 Clean the grill interior While the burners are out of the grill, you can use this opportunity to clean the interior of your grill thor- oughly. You should still have the drip pan in place to catch water and grime as you clean the grill interior. When the grill interior is clean, remove the drip pan.

  • Page 24: Light Bulb Replacement

    WARNING: Never touch halogen bulbs with your bare fingers. Use a tissue or a small piece of paper to handle bulbs. Oils from your hands will damage halogen bulbs. Cal Flame grills use two different types of light housings. These instructions describe how to change the bulb in both types.

  • Page 25: Troubleshooting

    Troubleshooting Appendix Problem: Smell of gas is present Solution: Check for loose connections in the gas line. Perform a leak test following the procedure described in this manual. Problem: Burner does not ignite Solution: Note: Turn off the gas at the source while troubleshooting. Use the following procedure with the figure below.
  • Page 26 • Replace cooking components and grease collectors. If an obstruction is suspected in the control valve, contact your local Cal Flame dealer for assistance. Problem: Misalignment of Igniter on Burner Solution: •...

  • Page 27: Converting From Lp To Ng

    . Lloyd’s Material Supply (L .M .S .) will not be held responsible for an improperly converted gas grill . All Cal Flame grills are manufactured as standard liquid propane (LP) grills and can be converted to burn natural gas (NG).
  • Page 28 Gas Conversion (continued) Step 2: Changing the burner orifices You will need: • 6mm socket or nut driver Replace the main burner orifices • Two to five 1.9mm orifices (depending on your grill Remove the grates, flame tamers, and drip tray • Pipe compound suitable for natural gas from the grill. See figure below. Orifice HEIGHT WIDTH...
  • Page 29 Gas Conversion (continued) Replace the infrared burner orifices Replace the side burner orifices You will need: You will need: • Either a 13mm or 10mm open end wrench • 7mm wrench, socket, or nut driver • One #50 orifice (for single infrared burner) • One or two 1.75mm orifices (depending on your side burner) •...

  • Page 30: Replacement Cover

    Replacement Cover One cover is used for all grill models and sizes. It can be ordered directly from Cal Flame customer service or through your dealer. Use part number BBQC2345GB to order this item.

  • Page 31: Limited Warranty

    Limited Warranty All Cal Flame models are manufactured with the highest quality appliances and are warranted to be free from defects in material and workmanship at time of delivery. LMS warrants barbecue grills and associated hardware from deterioration, corrosion, and defects in material and workmanship for a period of one year from the original date of delivery, with the exception of plastic items and glass light covers, which are warranted for 90 days.
  • Page 32 Locating the product serial number The serial number of your Cal Flame grill is located on the back and is visible when the hood is down. You will need this number to properly register your grill and activate coverage.

This manual is also suitable for:

Bbq08874cpBbq08875cpBbq08954pBbq08899pBbq08953pBbq08852p

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