Removing The Generator; Checking The Starter Clutch; Installing The Generator - Yamaha MT-01 T 2005 Service Manual

EAS24490

REMOVING THE GENERATOR

1. Remove:
• Generator rotor bolt "1"
• Washer
NOTE:
While holding the generator rotor "2" with the
sheave holder "3", loosen the generator rotor
bolt.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
1
2. Remove:
• Generator rotor "1"
(with the rotor puller "2")
• Woodruff key
Rotor puller
90890-01080
Stator rotor puller
YM-01080-A
EAS24570

CHECKING THE STARTER CLUTCH

1. Check:
• Starter clutch idle gears
• Starter clutch gear
Burrs/chips/roughness/wear → Replace the
defective part(s).
GENERATOR AND STARTER CLUTCH
2. Check:
• Starter clutch gear's contacting surfaces
3. Check:
• Starter clutch operation
M MMM
a. Install the starter clutch gear "1" onto the gen-
b. When turning the starter clutch gear clock-
c. When turning the starter clutch gear counter-
3
2
L LLL
EAS24510

INSTALLING THE GENERATOR

1. Install:
• Woodruff key
• Generator rotor "1"
• Washer
• Generator rotor bolt "2"
NOTE:
• Clean the tapered portion of the crankshaft and
the generator rotor hub.
• When installing the rotor, make sure the woo-
druff key is properly seated in the key way of
the crankshaft.
• Lubricate the generator rotor bolt threads and
washer mating surfaces with engine oil.
5-68
Damage/pitting/wear → Replace the starter
clutch gear.
M MMM M M MMM M M MMM M
erator rotor "2" and hold the generator rotor.
wise "A", the starter clutch and the starter
clutch gear should engage, otherwise the
starter clutch is faulty and must be replaced.
clockwise "B", it should turn freely, otherwise
the starter clutch is faulty and must be re-
placed.
L LLL L L LLL L L LLL L
M MMM M M MMM M MMM
L LLL L L LLL L LLL