Installing The Clutch - Yamaha MT-01 T 2005 Service Manual

EAS25260

INSTALLING THE CLUTCH

1. Install:
• Clutch housing
• Thrust washer
NOTE:
• Lubricate the clutch housing bearings with en-
gine oil.
• Make sure that the primary driven gear teeth
and primary drive gear teeth mesh correctly.
• Make sure that the oil pump drive gear teeth
and oil pump driven gear teeth mesh correctly.
2. Install:
• Clutch boss assembly "1"
NOTE:
• If the wire circlip "2" has been removed, care-
fully install a new one.
• Install the clutch damper spring "3" with the
"OUTSIDE" mark facing out.
3
New
7
6
1
2
3. Install:
• Clutch boss "1"
• Conical spring washer "2"
• Clutch boss nut "3"
Clutch boss nut
125 Nm (12.5 m·kg, 90 ft·lb)
NOTE:
• Lubricate the clutch boss nut threads and con-
ical spring washer mating surfaces with engine
oil.
• Install the washer "2" with the "OUT" mark "a"
facing out.
• While holding the clutch boss with the univer-
sal clutch holder "4", tighten the clutch boss
nut.
• Stake the clutch boss nut "3" at a cutout "b" in
the main axle.
Universal clutch holder
90890-04086
YM-91042
New 3
4
4. Lubricate:
• Friction plates
• Clutch plates
(with the recommended lubricant)
Recommended lubricant
Engine oil
5. Install:
• Friction plates
• Clutch plates
NOTE:
• First, install a friction plate and then alternate
between a clutch plate and a friction plate.
• Install the last friction plate "1" offset from the
other friction plates "2", making sure to align a
projection on the friction plate with the punch
mark "a" on the clutch housing.
5-58
CLUTCH
New
2
1
a
b