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2005 MT-01T
Yamaha 2005 MT-01T Manuals
Manuals and User Guides for Yamaha 2005 MT-01T. We have
2
Yamaha 2005 MT-01T manuals available for free PDF download: Service Manual, Owner's Manual
Yamaha 2005 MT-01T Service Manual (435 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 15.17 MB
Table of Contents
Table of Contents
6
How to Use this Manual
4
General Information
8
Identification
10
Vehicle Identification Number
10
Model Label
10
Features
11
Outline of the Fi System
11
Fi System
12
Instrument Functions
13
Important Information
16
Preparation for Removal and Disassembly
16
Replacement Parts
16
Gaskets, Oil Seals and O-Rings
16
Lock Washers/Plates and Cotter Pins
16
Bearings and Oil Seals
17
Circlips
17
Checking the Connections
18
Special Tools
19
Specifications
25
General Specifications
27
Engine Specifications
28
Chassis Specifications
36
Electrical Specifications
40
Tightening Torques
43
General Tightening Torque Specifications
43
Engine Tightening Torques
44
Chassis Tightening Torques
49
Lubrication Points and Lubricant Types
54
Engine
54
Chassis
56
Lubrication System Chart and Diagrams
57
Engine Oil Lubrication Chart
57
Lubrication Diagrams
59
Cable Routing
67
Periodic Checks and Adjustments
84
Periodic Maintenance
86
Introduction
86
Periodic Maintenance and Lubrication Chart
86
Engine
88
Adjusting the Valve Clearance
88
Synchronizing the Throttle Bodies
90
Adjusting the Throttle Cable Free Play
92
Checking the Spark Plugs
93
Checking the Ignition Timing
93
Measuring the Compression Pressure
94
Checking the Engine Oil Level
96
Changing the Engine Oil
96
Adjusting the Clutch Lever
98
Checking the Clutch Fluid Level
99
Bleeding the Hydraulic Clutch System
99
Replacing the Air Filter Element
100
Checking the Throttle Body Joints
101
Checking the Fuel Line
101
Checking the Cylinder Head Breather Hoses
101
Checking the Oil Tank Breather Hose
102
Checking the Exhaust System
102
Adjusting the Exup Cables
103
Chassis
105
Adjusting the Front Disc Brake
105
Adjusting the Rear Disc Brake
105
Checking the Brake Fluid Level
106
Checking the Front Brake Pads
106
Checking the Rear Brake Pads
107
Checking the Front Brake Hoses
107
Checking the Rear Brake Hose
107
Adjusting the Rear Brake Light Switch
107
Bleeding the Hydraulic Brake System
108
Adjusting the Shift Pedal
109
Adjusting the Drive Chain Slack
109
Lubricating the Drive Chain
110
Checking and Adjusting the Steering Head
110
Checking the Front Fork
111
Adjusting the Front Fork Legs
112
Adjusting the Rear Shock Absorber Assembly
113
Checking the Tires
115
Checking the Wheels
116
Checking and Lubricating the Cables
117
Lubricating the Levers
117
Lubricating the Pedal
117
Lubricating the Sidestand
117
Lubricating the Rear Suspension
117
Electrical System
118
Chassis
121
General Chassis
125
General Chassis
127
Checking the Air Filter Case Valve
127
Front Wheel
128
Removing the Front Wheel
130
Disassembling the Front Wheel
130
Checking the Front Wheel
130
Assembling the Front Wheel
131
Adjusting the Front Wheel Static Balance
131
Checking the Front Brake Discs
132
Installing the Front Wheel (Front Brake Discs)
132
Rear Wheel
134
Removing the Rear Wheel
137
Disassembling the Rear Wheel
137
Checking the Rear Wheel
137
Checking the Rear Wheel Drive Hub
137
Checking and Replacing the Rear Wheel Sprocket
137
Assembling the Rear Wheel
138
Adjusting the Rear Wheel Static Balance
138
Checking the Rear Brake Disc
138
Installing the Rear Wheel (Rear Brake Disc)
138
Front Brake
140
Introduction
146
Checking the Front Brake Discs
146
Replacing the Front Brake Pads
147
Removing the Front Brake Calipers
148
Disassembling the Front Brake Calipers
148
Checking the Front Brake Calipers
149
Assembling the Front Brake Calipers
149
Installing the Front Brake Calipers
149
Removing the Front Brake Master Cylinder
150
Checking the Front Brake Master Cylinder
150
Assembling the Front Brake Master Cylinder
151
Installing the Front Brake Master Cylinder
151
Rear Brake
153
Introduction
158
Checking the Rear Brake Disc
158
Replacing the Rear Brake Pads
158
Removing the Rear Brake Caliper
159
Disassembling the Rear Brake Caliper
159
Checking the Rear Brake Caliper
160
Assembling the Rear Brake Caliper
160
Installing the Rear Brake Caliper
161
Removing the Rear Brake Master Cylinder
162
Checking the Rear Brake Master Cylinder
162
Assembling the Rear Brake Master Cylinder
162
Installing the Rear Brake Master Cylinder
162
Handlebar
164
Removing the Handlebar
166
Checking the Handlebar
166
Installing the Handlebar
166
Front Fork
169
Removing the Front Fork Legs
172
Disassembling the Front Fork Legs
172
Checking the Front Fork Legs
173
Assembling the Front Fork Legs
174
Installing the Front Fork Legs
178
Steering Head
179
Removing the Lower Bracket
181
Checking the Steering Head
181
Installing the Steering Head
181
Rear Shock Absorber Assembly
183
Handling the Rear Shock Absorber
184
Disposing of a Rear Shock Absorber
184
Removing the Rear Shock Absorber Assembly
184
Checking the Rear Shock Absorber Assembly
184
Checking the Connecting Arm and Relay Arm
184
Installing the Connecting Arm and Relay Arm
185
Installing the Rear Shock Absorber Assembly
186
Swingarm
187
Removing the Swingarm
189
Checking the Swingarm
189
Installing the Swingarm
189
Chain Drive
191
Removing the Drive Chain
192
Checking the Drive Chain
192
Checking the Drive Sprocket
193
Checking the Rear Wheel Sprocket
193
Checking the Rear Wheel Drive Hub
193
Installing the Drive Chain
193
Engine
196
Engine Removal
200
Checking the Oil Pipes
201
Checking the Oil Strainer
201
Installing the Oil Tank
201
Removing the Muffler End Covers
203
Installing the Muffler End Covers
203
Removing the Engine
212
Installing the Engine
212
Camshafts
215
Removing the Rocker Arms, Push Rods and Valve Lifters
220
Removing the Camshafts
220
Checking the Camshafts
221
Checking the Rocker Arms and Rocker Arm Shafts
223
Checking the Rocker Arm Bases
223
Checking the Push Rods
223
Checking the Valve Lifters and Valve Lifter Cases
224
Checking the Push Rod Cover
224
Checking the Decompression System
225
Checking the Oil Delivery Pipe
225
Installing the Camshafts
225
Bleeding a Valve Lifter
226
Installing the Valve Lifters
228
Installing the Rocker Arms and Push Rods
228
Installing the Cylinder Head Covers
229
Cylinder Heads
230
Removing the Cylinder Heads
231
Checking the Cylinder Heads
231
Checking the Oil Pipe
231
Installing the Cylinder Heads
232
Valves and Valve Springs
234
Removing the Valves
234
Checking the Valves and Valve Guides
234
Checking the Valve Seats
236
Checking the Valve Springs
237
Installing the Valves
238
Cylinders and Pistons
241
Removing the Pistons
241
Checking the Cylinders and Pistons
241
Checking the Piston Rings
242
Checking the Piston Pins
243
Installing the Pistons and Cylinders
243
Clutch
254
Removing the Clutch
254
Removing the Primary Drive Gear
254
Checking the Friction Plates
254
Checking the Clutch Plates
255
Checking the Clutch Spring Plate
255
Checking the Clutch Housing
255
Checking the Clutch Boss
255
Checking the Pressure Plate
255
Checking the Clutch Push Rods
256
Checking the Primary Drive Gear
256
Checking the Primary Driven Gear
256
Installing the Crankshaft Position Sensor
256
Installing the Primary Drive Gear
256
Installing the Clutch
257
Disassembling the Clutch Master Cylinder
258
Checking the Clutch Master Cylinder
259
Assembling the Clutch Master Cylinder
259
Installing the Clutch Master Cylinder
259
Removing the Clutch Release Cylinder
260
Checking the Clutch Release Cylinder
260
Assembling the Clutch Release Cylinder
261
Installing the Clutch Release Cylinder
261
Shift Shaft
263
Checking the Shift Shaft
264
Checking the Stopper Lever
264
Installing the Shift Shaft
264
Generator and Starter Clutch
265
Removing the Generator
267
Checking the Starter Clutch
267
Installing the Generator
267
Electric Starter
269
Checking the Starter Motor
271
Assembling the Starter Motor
272
Crankcase
273
Disassembling the Crankcase
276
Checking the Crankcase
277
Checking the Bearings and Oil Seal
277
Checking the Oil Pipe
277
Checking the Oil Pump Drive
277
Installing the Bearing Retainer
277
Assembling the Crankcase
277
Oil Pump
280
Checking the Oil Pump
283
Checking the Relief Valve
283
Checking the Oil Strainer
283
Assembling the Oil Pump
283
Installing the Oil Pump
284
Crankshaft
285
Removing the Connecting Rods
286
Checking the Crankshaft and Connecting Rods
286
Installing the Connecting Rods
289
Installing the Crankshaft Assembly
290
Transmission
291
Checking the Shift Forks
294
Checking the Shift Drum Assembly
294
Checking the Transmission
294
Assembling the Main Axle and Drive Axle
295
Installing the Shift Forks and Shift Drum Assembly
295
Fuel System
297
Fuel Tank
299
Fuel Tank
300
Removing the Fuel Tank
300
Removing the Fuel Pump
300
Checking the Fuel Pump Body
300
Checking the Fuel Pump Operation
300
Installing the Fuel Pump
300
Installing the Fuel Tank
300
Throttle Bodies
302
Checking the Injectors
307
Checking the Throttle Bodies
307
Checking the Rollover Valves
307
Checking the Pressure Regulator
307
Checking the Pressure Regulator Operation
307
Adjusting the Throttle Position Sensor
308
Installing the Fuel Pipe
308
Isc (Idle Speed Control) Unit
309
Checking the Isc (Idle Speed Control) System
311
Electrical System
314
Ignition System
316
Circuit Diagram
316
Troubleshooting
318
Electric Starting System
320
Circuit Diagram
320
Starting Circuit Cut-Off System Operation
322
Troubleshooting
324
Charging System
326
Circuit Diagram
326
Troubleshooting
328
Lighting System
330
Circuit Diagram
330
Troubleshooting
332
Signaling System
334
Circuit Diagram
334
Troubleshooting
336
Fuel Injection System
340
Circuit Diagram
340
Ecu Self-Diagnostic Function
342
Self-Diagnostic Function Table
343
Troubleshooting Method
346
Diagnostic Mode
346
Troubleshooting Details
354
Fuel Pump System
382
Circuit Diagram
382
Troubleshooting
384
Muffler Cooling System
386
Circuit Diagram
386
Troubleshooting
388
Immobilizer System
390
Circuit Diagram
390
General Information
392
Part Replacement and Key Code Registration Requirements
392
Troubleshooting
396
Self-Diagnosis Fault Code Indication
396
Electrical Components
400
Checking the Switches
404
Checking the Bulbs and Bulb Sockets
407
Checking the Fuses
408
Checking and Charging the Battery
409
Checking the Relays
411
Checking the Turn Signal/Hazard Relay
412
Checking the Relay Unit (Diode)
413
Checking the Spark Plug Caps
414
Checking the Ignition Coils
414
Checking the Ignition Spark Gap
415
Checking the Crankshaft Position Sensor
415
Checking the Lean Angle Cut-Off Switch
415
Checking the Stator Coil
416
Checking the Rectifier/Regulator
416
Checking the Horn
417
Checking the Engine Temperature Sensor
417
Checking the Fuel Sender
418
Checking the Speed Sensor
418
Checking the Throttle Position Sensor
419
Checking the Fuel Pump
419
Checking the Exup Servo Motor
420
Checking the Decompression Solenoid
420
Checking the Intake Air Pressure Sensors
421
Checking the Air Temperature Sensor
422
Checking the Intake Solenoid
422
Checking the Muffler Cooling Fan Motor
422
Checking the Muffler Cooling Fan Temperature Sensor
423
Troubleshooting
425
General Information
427
Incorrect Engine Idling Speed
427
Starting Failures
427
Troubleshooting
427
Faulty Clutch
428
Faulty Gear Shifting
428
Jumps out of Gear
428
Poor Medium and High-Speed Performance
428
Shift Pedal Does Not Move
428
Faulty Front Fork Legs
429
Faulty Lighting or Signaling System
429
Wiring Diagram
431
Overheating
429
Poor Braking Performance
429
Unstable Handling
429
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Yamaha 2005 MT-01T Owner's Manual (90 pages)
Brand:
Yamaha
| Category:
Motocycles
| Size: 3.83 MB
Table of Contents
Table of Contents
6
Safety Information
8
Location of Important Labels
12
Description
14
Left View
14
Right View
15
Controls and Instruments
16
Instrument and Control Functions
17
Immobilizer System
17
Main Switch/Steering Lock
18
Indicator and Warning Lights
19
Multi-Function Display
21
Handlebar Switches
24
Clutch Lever
26
Shift Pedal
26
Brake Lever
27
Brake Pedal
27
Fuel Tank Cap
28
Fuel
28
Catalytic Converter
29
Seat
30
Adjusting the Front Fork
30
Adjusting the Shock Absorber Assembly
32
Luggage Strap Holders
34
EXUP System
35
Sidestand
35
Ignition Circuit Cut-Off System
36
Pre-Operation Checks
38
Pre-Operation Check List
39
Operation and Important Riding Points
41
Starting the Engine
41
Shifting
42
Tips for Reducing Fuel Consumption
43
Engine Break-In
43
Parking
44
Periodic Maintenance and Minor Repair
45
Owner's Tool Kit
45
Periodic Maintenance and Lubrication Chart
46
Removing and Installing the Cowling
49
Checking the Spark Plugs
50
Engine Oil and Oil Filter Cartridge
51
Air Filter Element
54
Checking the Throttle Cable Free Play
55
Valve Clearance
55
Tires
55
Cast Wheels
58
Clutch Lever
58
Adjusting the Rear Brake Light Switch
58
Checking the Front and Rear Brake Pads
59
Checking the Brake and Clutch Fluid Levels
59
Changing the Brake and Clutch Fluids
61
Drive Chain Slack
61
Cleaning and Lubricating the Drive
62
Chain
62
Checking and Lubricating the Cables
63
Checking and Lubricating the Throttle Grip and Cable
63
Checking and Lubricating the Brake and Shift Pedals
64
Checking and Lubricating the Brake and Clutch Levers
64
Checking and Lubricating the Sidestand
65
Checking the Front Fork
65
Checking the Steering
66
Checking the Wheel Bearings
67
Battery
67
Replacing the Fuses
68
Replacing a Headlight Bulb
70
Tail/Brake Light
72
Replacing a Turn Signal Light Bulb
73
Replacing the License Plate Light Bulb
73
Replacing an Auxiliary Light Bulb
74
Supporting the Motorcycle
75
Troubleshooting
76
Troubleshooting Chart
77
Motorcycle Care and Storage
78
Care
78
Storage
80
Specifications
82
Consumer Information
85
Identification Numbers
85
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