1. Manuals
  2. Brands
  3. Kirby Morgan Manuals
  4. Motorcycle Accessories
  5. SuperLite 17B
  6. Operation and maintenance manual

Kirby Morgan SuperLite 17B Operation And Maintenance Manual

Kirby morgan superlite 17b helmet
Hide thumbs Also See for SuperLite 17B:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Maintenance Manual
Operations and Maintenance Manual
E-Mail: KMDSI@KirbyMorgan.com, Web Site:www.KirbyMorgan.com
Manual prepared by Marine Marketing and Consulting, Dive Lab, Inc., and KMDSI.
NOTE: This manual is the most current for the SuperLite
will be shown on page III and the changed pages will carry the date of change. Previous manuals may not reflect
these updates.
Diving with compressed breathing gas is a hazardous activity. Even if you do everything
right there is always the danger that you may be killed or injured. No piece of diving
equipment can prevent the possibility that you may be killed or injured any time you
enter the water.
The SuperLite
-17A/B helmet is CE Approved and meets or exceeds all performance and testing
®
requirements of all government and non-government testing agencies throughout the world. It is ap-
proved for use on all commercial and military work underwater.
Kirby Morgan, SuperLite
®
SuperFlow
and DECA are all registered trademarks of Kirby Morgan Dive Systems, Inc. Use of these terms to describe products
®
that are not manufactured by KMDSI is illegal.
The two dimensional images (such as photographs and illustrations) of our products are © copyrighted and trademarks of Kirby
Morgan Dive Systems, Inc. The three dimensional forms of our products are trademark, trade design and trade dress protected.
© ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. This manual is made available for the express use of the owner of
this Kirby Morgan product. No part of this manual may be reproduced, stored in any retrieval system, or transmitted, or used in any
form or by any means, whether graphic, electronic, mechanical, photocopy, or otherwise by technology known or unknown, without
the prior written permission of Kirby Morgan Dive Systems, Inc.
SuperLite
KMDSI Part # 100-001
Kirby Morgan Dive Systems, Inc.
Santa Maria, CA 93455, USA
Telephone (805) 928-7772, FAX (805) 928-0342
, BandMask, Band Mask, KMB, KMB-Band Mask, DSI, Diving Systems International, EXO, REX,
Document Number
17B Helmet
®
1430 Jason Way
17B Helmet. It is page dated June 2012. Future changes
®
WARNING
120613005
™

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the SuperLite 17B and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Kirby Morgan SuperLite 17B

Summary of Contents for Kirby Morgan SuperLite 17B

  • Page 1 Morgan Dive Systems, Inc. The three dimensional forms of our products are trademark, trade design and trade dress protected. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. This manual is made available for the express use of the owner of this Kirby Morgan product.

  • Page 2: Warranty Information

    SuperLite Warranty Information Kirby Morgan Dive Systems, Inc. warrants every new mask, helmet, or KMACS 5 Air Control System to be free from defects in workmanship for a period of three hundred sixty five (365) days from date of purchase. This warranty covers all metal, fiberglass, and plastic parts. This warranty does NOT cover rubber parts, communications components, or head cushions.

  • Page 3: Record Of Changes

    SuperLite Record Of Changes It is the responsibility of the owner of this product to register their ownership with Kirby Morgan Dive Systems, Inc., by sending the warranty card provided. This card is to establish registration for any necessary warranty work and as a means of communication that allows KMDSI to contact the user regarding this product.
  • Page 4 We do not herein make any effort to teach the principles of diving. The information in this manual is intended for users of Kirby Morgan helmets and persons that maintain or service Kirby Morgan helmets.

  • Page 5: Table Of Contents

    � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 6 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 7 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 8 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � VIII © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 9 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 10 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 11: Definition Of Signal Words Used In This Manual

    Important Safety Information:This SuperLite 17B diving helmet is intended for use by trained divers who have ® successfully completed a recognized training course in surface supplied diving © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 12 Diving is a life threatening occupation. Even if you do everything right you can still be killed or injured. None of the models of Kirby Morgan helmets or masks can prevent ac- cidents, injuries or death due to improper training, poor-health, improper supervision, improper job requirements, improper maintenance or acts of God.
  • Page 13 Many countries have specific laws and rules regarding commercial diving. It is important for the user to understand the rules, regulations, and philosophy imposed by the governing, regulating bodies whenever using commercial diving equipment. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005 XIII...
  • Page 14 Always read the Material Safety Data Sheet (MSDS) for any chemical - adhesive, clean- ing agent, or lubricant - used on your Kirby Morgan helmet. Some of these chemicals may cause serious bodily injury or death if used improperly or without the proper per- sonal protective equipment.

  • Page 15: Chapter 1 General Information Kmdsi Products

    They are not the part number. Next to the exploded drawing is a list of the “location” numbers that match the Kirby Morgan part num- bers along with the name of the part. Always check the part number when ordering to make sure it is correct.

  • Page 16: Full-Face Masks And Manifolds

    2) no comfort insert is required on the 28 3) the face ports for the 18 and the 28 differ slightly in size. Both the KMB 18 and KMB 28 are approved. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 17 (tender) and one or more surface-supported divers, recompres- sion chambers, or other submersible systems. ™ SuperMask M-48 ™ marked w/ Rebreather pod © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 18: Kirby Morgan Diving Helmets

    SuperLite 17A/B Kirby Morgan 37 ® ™ approved and marked approved and marked ™ ™ Yoke and Latch Catch Neck Pad and Assembly Sealed Pull Pins. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 19 In all other respects, this tube adjustable demand regulator. The helmet is helmet is nearly identical to the Kirby Morgan 37. available in the umbilical over the shoulder, “B” configuration only. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 20 All helmets and suits can leak water under certain conditions. Divers should use extreme caution when diving in contaminated waters. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 21 • Rugged helmet shell and other components • No refinishing required if the surface is scratched or gouged • Elimination of threaded inserts for securing port retainer to helmet shell © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 23: Chapter 2 Description & Operational Specifications - Superlite

    All the tables reporting the technical data should contact the manufacturer. and the pressure of use are relative to com- pressed air. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 24: 2�2�2� Notified Body

    The helmet has been tested at Dive Lab in Panama City, Florida, as well as by other the United States Navy’s Experimental Diving Unit and other independent testing laboratories. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 25: Helmet Features

    250/E DIN 58 642 may be used with the SL 17 helmet comfortably for long periods of time even when when conducting diving operations in European EC working in the face down position. compliant countries. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 26 The double exhaust was replaced by the Quad- Risk Environments” by Steven M. Barsky. Valve™ System. The unique design of the Quad- Valve™ helps keep exhalation resistance low while maintaining excellent watertight integrity. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 27: General Description

    Each step of the manufacturing process is carefully a serious “squeeze” that could cause injury or death. controlled to assure the customer of a high quality, © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 28 Purge Button Neck Dam Neck Clamp Assembly Quad-Valve™ Exhaust (standard on all Kirby Morgan 37 helmets from 2005 on) Latch Catch Mechanism The SuperLite 17B helmet ® ™ © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 29 ® regulator exhaust to the Quad-Valve™ whiskers. The diver can breathe from this flow of gas if the demand regulator malfunctions. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 30 © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 31: 2�8�1 Helmet Shell

    Cushion O-ring Chin Strap Strap Neck Guide Safety Hinge Neck Clamp Latch Catch Body Yoke Rear Yoke Strap Hinge Tab The Neck Dam and Neck Clamp Assembly © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 32: 2�8�3 Emergency Gas Supply System (Egs)

    The neck dam seals against the diver’s neck. The fit of the neoprene neck dam may be made larger by trimming 1/4” off the circumference. Only trim a © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 33: 2�8�6 Reducing Carbon Dioxide

    Handle The face port is held in position by the port retainer. O-ring Port retainer Kidney plate Helmet shell Port Wing © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 34: Equalizing The Middle Ear

    Neck The yoke and latch catch assembly must work properly together. Safety Hinge Neck Clamp Latch Catch Body Yoke Rear Hinge Tab © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 35: 2�8�9 Face Port Or Viewing Lens

    Pin when not in use. All Pull Pin Latch Catch As- semblies, P/N 505-010 or 505-011, which are sold as spare or replacement parts include this Safety Pin, P/N 535-900. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 36: 2�9�2 Hot Water Shroud

    Heating the diver’s breathing gas is especially im- The Regulator Tool Kit, Part #525-620. portant in cold water or when breathing mixtures of helium and oxygen. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 37: Helmet Transport And Storage

    Depending on how the dealer wants it sent. Packaging Step 3 Packaging Step 1 Packaging Step 4 Packaging Step 2 Packaging Step 5 © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 38: 2�10�1 Helmet Carrying Bag

    Users of Kirby Morgan life support equipment are cautioned to always use Kirby Morgan original re- placement parts. Parts manufactured by third party companies can cause accidents. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 39: Chapter 3 Operating Instructions

    This will help reduce the possibility of umbilical and umbilical fitting fatigue and possible failure. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 40 4.5 acfm to the diver at depth. Only systems that can deliver the required gas flow should be used. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 41: First Use Of Your Kirby Morgan Diving Helmet

    The foam may be chin strap be removed (i.e., cut off) to cut with scissors to provide a better fit, or more foam prevent confusion. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 42: 3�4�2 Adjusting The Neck Dam

    Glue the cut back edges back together using wet suit ce- ment, then sew the glued seam together. Be sure to © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 43: Pre Dress-In Procedure

    9) Check the screws on the port retainer . They must be adjusted to the proper torque setting specifications noted in Appendix 1 of this manual. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 44: Preparing The Helmet For Diving

    A one-way valve repair kit is ment of diving operations. Failure of the available for rebuilding these valves (Part # 525-330). one-way valve could cause serious injury or death. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 45: Emergency Gas System (Egs)

    The umbilical should always be attached to the har- the emergency breathing gas to the diver. ness to avoid a direct pull on the diver’s helmet. A small tank can be mounted horizontally on the © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 46 225 p.s.i.g. (16 bar) ambient EGS system. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 47 Disadvantages • Regulator will flood and need service daily • Two valves to open in * Requires ability to reach cylinder emergency valve without difficulty © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 48 In this way, if you have a leak, you will probably figure it out and will be able to take appropriate action. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 49: Setting Up To Dive

    Do not twist the connectors. Do not pull them apart each other, and push apart until the connectors are by pulling on the thin part of the wires. disconnected. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 50: 3�8�4 Fogging Prevention

    However, do not use an aero- sol spray on the polycarbonate lens. The propellants in some aerosol dispensers cause damage to the lens. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 51: 3�8�5 Donning The Superlite ® -17B

    To release the neck clamp, you must first remove the safety pin that engages the latch catch assembly. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 52 This can make the helmet very uncom- is comfortable on your head. Position the chin strap fortable. under your chin. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 53 If the hinge tab is not mounted on the alignment sleeve correctly, the yoke/neck clamp assembly could come off. Helmet flooding may occur. Drowning and death may result if the helmet floods. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 54 DO NOT “over-center” it will close easily, USE THE HANDLE AS A LEVER TO LIFT THE CLAMP. This will damage the clamp mechanism. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 55 (but under the handle) and secured in place. The yoke strap is standard on all 17B helmets shipping after January 2004. It’s use is strongly rec- ommended. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 56: 3�8�6 Testing The Breathing System

    © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 57: Diving Procedures

    A quick overall inspection by the The umbilical must be properly attached to the diver’s tender is done and the diver is given the OK. harness. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 58: 3�9�7 Water Entry And Descent

    Immediately notify topside, check to insure your © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 59: 3�10�4 Demand Regulator Free Flow

    If you fall out of the stage with the helmet off but still attached to your harness it may be very difficult to swim. Drowning may result. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 60: 3�11�3 Storage Of The Helmet Between Dives

    Use of a higher setting could cause the foam to melt or start a fire. Once you have removed the helmet, spread the neck dam to remove it. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 61: Chapter 4 Troubleshooting

    Troubleshooting 4.1 General Kirby Morgan diving helmets are highly reliable life support equipment which should not malfunction if proper preventative maintenance procedures are followed. Most problems encountered in using the helmet can be easily remedied. The following information covers most potential operating difficulties.

  • Page 62: Side Valve Malfunction

    Remove hair from this space. base of helmet. Head cushion or chin strap caught Clear cushion or dam under o-ring at neck dam. Regulator assembled improperly. Check for proper assembly. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 63: Demand Regulator Malfunction

    Service regulator. Knob difficult to turn. Stem bent. Replace stem. Valve will not flow gas. Foreign matter in valve. Disassemble, clean, and reassemble. Stripped control knob. Replace knob. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 65: Chapter 5 Inspection And Maintenance

    The daily and monthly inspections will determine The checklist can be laminated placed on a clipboard the necessity for overhaul with greater accuracy than and checked off with a grease pencil. Completion © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 66 The checklist’s are intended to be used for all models of KMDSI SuperLite and KM Helmets and band ® masks. All KMDSI helmet and band mask manuals can be downloaded free at www.kirbymorgan.com. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 67: Chapter 6 General Preventative Maintenance

    1/8, 1/4, and 3/8 inch flat blade screwdrivers rubbing compound #2 Phillips blade screwdriver automotive wax 7/64 inch Allen wrench driver clean rags 9/64 inch Allen wrench driver © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 68: 6�2�1 Component And Parts Cleaning

    OTE: All parts on the helmet that require lubrication must be lubricated sparingly with the appropriate lubricant. Silicone lubricant is not recommended for helmets used with oxygen. (Avoid mixing lubricants to preclude incompatibility). © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 69: 6�2�4 Rtv Sealant

    Allow thread sonnel and damage to equipment. locker to cure for at least 3 hours prior to using the component. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 70: 6�3�2 General Cleaning Guidelines

    O-ring groove, which can cause leakage or diseases, some of which premature failure of the seal. may cause long term disability or death. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 71: 6�3�2�1 Mild Soap Solution For General Cleaning And Leak Detector Use

    Allow components to stay in contact with the solution replace the components. for at least 10 minutes. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 72 (job) period. KMDSI defines “A mission is defined as use of the helmet over a seven-day period.” © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 73: Daily Maintenance

    However, do not remove the foam unless it is absolutely necessary. The head cushion will dry 6) Wash the exterior of the helmet with a mild soapy properly without removing the foam. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 74 The neck clamp and latch catch must operate properly. They The o-ring on the base of the helmet must be in good must be regularly inspected and serviced. condition. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 75: Monthly Inspections

    Whisker Whisker exhaust spacer Exhaust body valve insert idney plate Water dump valve Starboard wing Exhaust valve ring Quad exhaust cover Regulator body The Quad-Valve™ Exhaust System © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 76: 6�5�2 Emergency Valve Assembly

    Chapter 8 of this manual. 6.5.6 Latch Catch Mechanism Inspect the latch catch mechanism and test for proper operation per Chapter 8 of this manual. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 77: Chapter 7 Breathing System Maintenance And Repairs

    Tools Required: of place during high flows. Do not attempt to remove Soft Jaw Vice the pressed in cage. 1 inch Open End Wrench Attachment on Torque Wrench © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 78: 7�2�2 Reassembly Of The One Way Valve

    5) If the adapter has been removed, it must be cleaned block the diver’s air supply. This could and wrapped with Teflon tape. lead to death through suffocation. ® © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 79: Side Block Assembly

    DOWN. 3) Unscrew the bent tube nut until it comes free, then pull the bent tube assembly straight out of the regula- tor inlet nipple. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 80: Separating The Side Block Assembly From The Helmet Shell

    A thin putty knife can be pushed between the The air train fastens to the stud that connects the assembly to side block and the helmet shell to help free it. the sideblock. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 81 A light application of silicone sealant must be applied to the side block prior to installation on the helmet shell. Use only Dow Corning RTV 732 Multi Purpose sealant or equivalent. ® © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 82: 7�3�4 Side Block Assembly Replacement

    8) Test the side block prior to diving to ensure that no silicone sealant is blocking the air flow to the helmet. If it is, it must be cleaned out prior to diving. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 83: Defogger Valve

    The valve stem usually comes out with the bonnet. Clean all the metal parts to remove salts. The seat should be removed for inspection. Note: The procedures are the same for the “A” sideblock. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 84: 7�4�3 Reassembly Of The Defogger Valve

    ® on the stem and rotate the stem counterclockwise until the seat assembly tops out fully open. The control knob must turn smoothly without any binding. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 85: Emergency Valve Assembly

    Remove the lock nut, spring and knob. smooth and free of corrosion or damage. Undo the packing nut. Inspect the packing and washer. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 86: 7�5�3 Reassembly Of Emergency Valve

    5) Thread the packing nut onto the emergency valve body. Run the nut in and tighten slightly with a wrench. Valve Body Packing Knob Lock nut Valve Stem Washer Packing nut Spring The emergency valve © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 87: 7�5�4 Leak Testing The Egs Valve

    EGS valve in the side block should always be used with the EGS properly. This could lead to a loss of system to help minimize this risk. breathing gas. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 88: Bent Tube Assembly

    7.6.2 Removal of the Bent Tube Assembly Tools Required: 11/16 inch Open-end Attachment on Torque Wrench Loosening the jam nut. Always start removal at the side block end. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 89 6) Hold the mount nut on the end of the bent tube with a wrench and tighten the jam nut against it with a torque wrench to 40 inch pounds. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 90: Hose Assembly (Sl-17A Only)

    Tighten the fitting while 3) Loosen the hose at the side block connection. holding the nipple with a second wrench. 4) Disconnect the hose from the side block. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 91: General Regulator Information

    SuperFlow regulator. ® Set the supply pressure to between 135 and 150 p.s.i. before adjusting the regulator. Tool Kit with pouch - Part #525-620. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 92 Kirby Morgan. Use of other diaphragms may degrade performance and may cause increased breathing re- sistance. This can lead to fatigue and the inability to work at full capacity. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 93 Shake out the spacer, spring set, and piston. Adjustment knob Adjustment Retaining shaft Spacer Regulator Packing Piston body The regulator adjustment mechanism on the SuperLite -17. ® © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 94 Ensure the alignment tube is not bent or misaligned from impact, and that the threads are clean. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 95 5) The regulator mount nut is removed along with the sealing O-ring. 6) Cut the tie wrap that connects the regulator body to the Quad-Valve™ cover. Remove the mount nut from the regulator. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 96 The cotter pin must be driven out with a hammer and punch. drilled through it to support the knob. Position the knob so the roll pin is over the hole. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 97 ® SuperLite © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 98 This could lead to drowning or death. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 99 They can also cause long term from the cupped area itself. damage to body tissue. Read and follow all precautions listed on the silicone seal- ant tube and Material Safety Data Sheet. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 100 Older latex double exhaust systems should be replaced with the new Quad-Valve™ exhaust system. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 101 Regulator Packing Piston body Spring Diaphragm Washer Retaining clip Inlet valve Clamp Inlet nipple “B” Spacer Jam Nut Cover Roller lever Inlet nipple “A” Exhaust Washer Valve © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 102 Packing nut Washer O-ring Retaining Pin Shaft Spacer Piston Adjustment knob Spring set Regulator body Adjustment end of the SuperFlow regulator. ® © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 103 The jam nut and bent tube must be tightened to the proper O-ring on the bent tube assembly. Slide the O-ring end torque specification. of the bent tube assembly into the regulator inlet nipple © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 104 Be sure to tighten the whiskers to their proper torque values. wrench, to prevent it from turning. Torque to (40 inch pounds) 23) Check the regulator for proper operation and fine-tune the adjustment if necessary. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 105 If a slight flow of gas develops with the purge button depressed less than © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 106 Best practice requires replacement of both the inlet nipple and the soft seat. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 107 1/8 turn the lever viced and there is corrosion inside the body, making will not have enough travel for proper proper inlet valve travel impossible. flow rates. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 108 9) With the cover pressed tight against the diaphragm, if the regulator starts to free flow, the lever may need © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 109: Regulator Steady Flows When Pressured Up

    1/16 inch (1.5 mm), the lever will require slightly more play. If the purge button travels greater than 1/8 inch (3.0 © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 110: Oral Nasal

    3) The oral nasal mask can then be pulled off the regulator mount nut. It is held on by a snap fit. The exhaust valve must be in good condition if you plan to reuse it. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 111: Oral Nasal Replacement

    WRONG Correct Correct installation of the oral nasal valve is extremely important to your safety. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 112 Port whisker wing Quad exhaust cover Whisker clamp Whisker exhaust valve insert Starboard whisker wing Exhaust main body Exhaust body Exhaust valve Exploded view of the Quad-Valve™ exhaust system. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 113 The exhaust valve inserts are recessed on one side to accept the exhaust valves so they sit flush in the inserts. The exhaust valves must be installed properly in the inserts or they will not seal or perform properly. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 114 In contaminated water diving, this is a keeping the breathing system dry. serious situation. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 115 Do not overtighten. Note the step on the inside of the whisker clamps. These must be oriented in the correct position to retain the whisker wings properly. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 116 4) Reinstall the diaphragm, regulator cover, clamp and clamp screw. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 117: Water Dump Exhaust Body

    RTV silicone sealant that is squeezed out. Make sure any excess silicone that may have extruded inward is removed to prevent flow restriction past the valve. Tighten the screws to 12 inch pounds. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 118 Exhaust body valve insert Exhaust valve Water dump valve Starboard wing ring Quad exhaust cover Exhaust valve Regulator body Components of the SuperLite -17 exhaust system. ® © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 119 5) Reinstall the 4 spacers, kidney plates and screws and torque to 12 inch pounds. 6) Attach any other components that may have been displaced to aid in this installation. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 120 4. Remove the oral nasal mask. If the exhaust valve is high and not sealing, with The original single whisker for the SuperLite -17. ® © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 121: Reinstalling The Whisker

    11) Clean and inspect the nose block O-rings, shaft, and nut replace damaged components. Lightly lubri- cate the shaft and O-rings, reinstall and torque the packing nut to 20 inch pounds. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 122: Double Exhaust Whisker

    © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 123 13) Lightly lubricate the bent tube O-ring and install bent tube into the inlet nipple and thread the nut on © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 124: Tri-Valve Exhaust Whisker

    Many of the components of the Tri-Valve system, ® shown here, will work with the more advanced Quad-Valve™ system. Whisker clamp Whisker exhaust valve insert Starboard whisker wing Exhaust main body © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 125: Tri-Valve Exhaust Valve Replacement

    This is the do not dislodge exhaust valve whisker wing exhaust starboard clamp. valve insert assembly from its seating area. The part- © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 126 In contaminated water diving, this is a keeping the breathing system dry. serious emergency. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 127: Installing The Tri-Valve Exhaust System Onto The Regulator

    IMPORTANT NOTE: DO NOT attempt to stretch that holds them. Do not overtighten. the whisker wing onto the regulator flange by pull- ing on the long part of the whisker wing. Doing this © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 128: Overpressure Relief / Bleed Valve Overhaul Procedures

    Torque wrench and/or damage. 1/2” open-end wrench attachment for torque wrench 1/8” Allen wrench Inspect the soft seat for nicks, cuts, and wear and © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 129 EGS supply and possible serious test stand. personal injury if the valve fails. 2) Install the intermediate pressure gauge in one of the low-pressure ports of the first stage regulator. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 130 Check: This indicates the valve body, seating surface or the soft seat is either dirty or damaged. Usually, cleaning both the metal body, seating surface in the © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 131: General

    Helmets that have suffered damage can often be re- paired, but repairs to the helmet shell must only be accomplished by KMDSI technicians that have been © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 132 Fiberglass and insert repairs should be only be com- pleted by technicians specifically trained and certified in these procedures. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 133: Nose Block Assembly

    Loosen the nose block knob with a pair of pliers. Oral/nasal mask Port retainer Nose block device Relationship between the nose block device and other parts of the helmet Packing nut Nose block knob © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 134: Nose Block Device Replacement

    The shaft for the nose block device slides through the hole in the oral nasal mask. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 135: Handle And Weights

    Alignment Rear weight screw Handle Port weight Alignment sleeve Starboard weight Snap tab The handle and weights affect the Chin strap balance and buoyancy of the helmet. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 136: Handle Replacement

    5) Tighten the front mount screws to 12 inch pounds. 6) Wipe off any excess RTV from the helmet shell. Use a torque screwdriver to tighten the front handle screws to 12 inch pounds. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 137: Weight Replacement

    Be liberal with the RTV glass finish. Use only wooden wedges as it must seal the weights to prevent water entry. under corners edges of the weights. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 138 7) Allow 24 hours for the sealant to cure before using the helmet. Alignment Rear weight screw Handle Port weight Alignment sleeve Starboard weight Snap tab Weights and associated hardware on Chin strap the SuperLite -17B ® © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 139: Chin Strap And Yoke Strap

    They can also cause long term damage to body tissue. Read and follow all precautions listed on the silicone seal- ant tube and Material Safety Data Sheet. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 140: Removal Of The Yoke Strap

    90 degree angle over the right lock nut. side of the yoke. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 141 6) For proper use of the yoke strap, see Chapter 3 of this manual. Completed installation of the Yoke Strap © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 142: Alignment Sleeve

    35-50 inch pounds. You can clearly see the difference between the old and new alignment sleeves, in the photos above and below. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 143: Port Retainer

    1/16” are present or anytime the condition is questionable. Oral/nasal Many different components interface mask with the port retainer. Handle O-ring Port retainer Nose block device Kidney plate Helmet shell Port Wing © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 144 The whiskers must be removed prior to removing the the small tube on the face port where the nose block port retainer and port. device penetrates the helmet. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 145 Use Part #525-115 Thread Insert Testing ing the nose block pad on the inside of the helmet. Block Kit. When testing the Thread Inserts, or when removing © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 146: Special Note Regarding Ports

    It could also be made of inferior materials causing it to fail. This could result in serious injury or death. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 147: Communications System

    4) If the rubber covers are worn or damaged, replace them also. Check the earphones regularly, especially if water has entered your helmet. To gain access to the earphones, you must first remove the head cushion. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 148 Microphone Waterproof Earphone Back connector retainer ferrule Terminal block Binding Components of the communication post Plug system on the SuperLite -17. ® Packing gland Front Packing ferrule © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 149: Earphone Removal And Replacement

    White Black Green If these posts turn, the helmet will leak. Wiring diagram for a SuperLite ® © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 150: Connector Replacement

    Read and follow munications wire through them easily when you are all precautions listed on the silicone seal- ready to dive. ant tube and Material Safety Data Sheet. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 151: Communications Post Replacement

    Begin the disassembly of the yoke by removing the latch catch assembly. Neck Safety Hinge Neck Clamp Latch Catch Body Yoke Rear Hinge Tab Components of the yoke/neck clamp assembly. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 152: Neck Clamp/Yoke Assembly

    NOTE: Yokes manufactured after 1999 are now made of a composite of stainless steel and urethane. The latch catch assembly must be fastened to the yoke using Loctite to secure the screws. ® © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 153 Also note that the centerline of the yoke bisects the neck clamp. Also note the yoke is “skewed” and is entire helmet. not centered across the rest of the helmet. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 154 Once the pin is driven out, you can remove the knob from the shaft. The pin secures the knob on the end of the shaft. Remove the shaft and spring for service. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 155 Proper routine inspection should reveal wear and any damage before it becomes a danger NOTE: Dry suits used with neck clamps must not cause to the user. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 156 Proper adjustment of the neck clamp should place the bail squarely in the groove of the latch catch body when the clamp is closed. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 157: Neck Dam Replacement

    Draw String Type Part Number Description 510-533 Neck Dam, Drawstring This hole is where the neck clamp is fed through the 510-643 Neck Dam, Drawstring X-Large neck dam. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 158: Pre-84 And Cold Water Type Neck Dam

    KMDSI recommends that a solution of warm soapy water be poured into the starting hole of the neck dam to aid in clamp insertion. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 159 Note: The clamp will require adjusting so that the neoprene gets compressed tightly against the helmet. At this point feel for the hinge tab mounting surface under the neoprene, and once located use a marker © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 160 Place the lock nut and washer aside so they are not lost. 2) Place the yoke/neck clamp assembly in your lap, © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 161 (at least three) with the string. Tape the knots with electrical tape. Tuck the knots into the sleeve of the neck dam. Adjust the neck dam clamp per this chapter. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 162: O-Ring Seal Replacement

    -17 there is a chin strap ® to further help adjust the fit of the head cushion. Ensure the chin strap on the head cushion is in good condition © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 163: Introduction

    Begin installation of the hot water shroud by loosen- ing the bent tube at the sideblock. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 164 150 inch pounds. Completed instal- lation of the hot water shroud on the Super- Lite -17. ® Install the bent tube at the side block. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 165: Low Pressure Inflator Hose Installation On The B Sideblock

    Be sure to save the low pressure plug. To install the inflator hose, you will need to remove the low pressure plug from the sideblock. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 166 4) Install and tighten the two mount bolts into the port Proper installation of the weld shield. retainer. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 167 Any underwater explosion can result in serious personal injury, or death, of the diver! © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 168: Use Of Quick Disconnect

    (or any high ® performance regulator) used for the bail-out supply. A quick disconnect makes setting up your helmet and bail-out system much easier. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 169: Double Exhaust System

    This will also require removal of the nose block device, oral nasal and bent tube. 3) Remove the main exhaust body and clean off all traces of the old silicone sealant. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 170 10) Secure the exhaust whisker to the main exhaust with a tie wrap and trim off excess tail. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 171 If this is not done, leakage into the helmet and breathing systems may oc- cur. This can be fatal, depending on the type of contaminant to which the diver is exposed. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 173: Table Of Equivalents

    Inches of Mercury (Hg) 2.036 Quarts Gallons 0.25 Square Feet Square Inches Temperature ( F - 32) Temperature ( 0.5555 Tons (U.S.) Pounds 2000 Watts Horsepower 0.001341 © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 174: Appendix 1: Torque Specifications

    Jam nut, regulator 132b 550-048 Inlet nipple, regulator 530-308 Nut, communications posts 2.25 530-032 Screw, main exhaust body 152a 530-019 Screw, Quad Exhaust 555-178 Packing nut, waterproof connector 2.25 © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 175: Note On Torque Specifications

    222 or equivalent, medium strength only. † ® Checklist, Maintenance, and Pre-Dive Inspections For the most current check lists, helmet maintenance procedures, and pre-dive inspections, please check on the Internet at www.divelab.com. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 176 However, it is the opinion of Kirby Morgan that written in this way so that if an assembly, compo- breathing gas mixtures up to 50% oxygen by volume © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 177 KMDSI gas train components. kirbymorgan.com or telephone Dive Lab, Inc., at 1-850- 235-2715 or E-mail them at divelab@aol.com. Regardless of the approved lubricant used, never mix © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 178 CO because the diver cannot ventilate as freely as when breathing at the surface. When breathing air at the deeper depths, nitrogen narcosis © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 179: And Superflow

    9.39 2.97 222.73 267.27 9.44 150 PSIG / 10.35 BAR 5.39 215.76 258.91 9.15 4.64 231.82 278.18 9.83 62.5 3.88 242.42 290.91 10.28 3.09 231.82 278.18 9.83 © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...
  • Page 180 13.65 4.27 320.45 384.55 13.58 220 PSIG / 15.18 BAR 7.67 306.67 368.00 13.00 6.52 325.76 390.91 13.81 62.5 5.45 340.91 409.09 14.45 4.36 327.27 392.73 13.87 © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

  • Page 181: Old Method

    101-132 (30-40) (9.3) 133-165 (40-50) (11.4) 166-220 (50-67) (15.5) For more information on determining supply pressure related information check the Dive Lab web site at www. divelab.com. © ⅯⅯⅩⅡ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 120613005...

Table of Contents