Related Manuals for Electrolux GS 23 CH
Summary of Contents for Electrolux GS 23 CH
- Page 1 SERVICE MANUAL DISHWASHER Dishwasher GS 23 CH GS 24 CH © Electrolux Publ.-Nr.: Muggenhofer Straße 135 599 51 13 34 D-90429 Nürnberg Germany Fax +49 (0)911 323 1022 Spares Operation Edition: 02.02...
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Page 2: Table Of Contents
TABLE OF CONTENTS Safety Instructions ......................4 Installation/Built-in 60 cm and 55 cm ..............5 General ......................5 Water installation ....................5 Assembly instructions to installation kit side ledge ..........7 Built-in 55 cm ....................8 1.4.1 Substructure ...................... 8 1.4.2 Substructure fully incorporated ................ - Page 3 Repair instructions ..................49 Handling of complaints ..................58 Service Instructions ..................61 11.1 Installation instructions for door sealing for dishwashers, PNC 153 02 37-02/1 ..................61 11.2 Spacers on support panel and on electronic ........... 62 11.3 Top basket spray arm right-handed ..............64 Spares Operation 07.02 A.
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Page 4: Safety Instructions
Safety Instructions Attention : Whenever intervention into the machine becomes necessary, observe all safety precautions mentioned in DIN/VDE 0701 (repair-related) and/or VDE 0700/ICE 65 (appliance-related). Components are in accordance with IEC and/or VDE directives! For replacements use parts of the same specification only. -
Page 5: Installation/Built-In 60 Cm And 55 Cm
Installation/Built-in 60 cm and 55 cm General The dishwasher is supplied ready for installation, i.e. with power cable, discharge hose and admission hose with incorporated sieve and sealing. Installation is at the connections provided for this purpose in the adjacent cupboard (not directly behind the appliance !). - Page 6 Installation : Adhere humidity protection foil according to instructions mentioned on reverse of foil (cut to length if necessary). Install side ledges to cupboard sidewalls Detail A according to separate installation instructions. Place appliance in front of upright cupboard, draw cables and hoses through upright cupboard niche across base area towards adjacent cupboard.
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Page 7: Assembly Instructions To Installation Kit Side Ledge
Assembly instructions to installation kit side ledge Components: 1 off side ledge R.H. SL R Edge close-lying 1 off side ledge L.H. SL L 4 off spacer washer 4 mm DS 1 4 off spacer washer 3 mm DS 2 4 off SPAX screws 4.0x20 galv.steel SCHR Procedure: Thickness of body side wall = 19 mm:... -
Page 8: Built-In 55 Cm
Built-in 55 cm 1.4.1 Substructure Dishwashers GS 24 (lower and medium comfort level) G 4 5x / G4 6x General The dishwasher is supplied ready for installation, i.e. with power cable, mounted discharge hose and admission hose with sieve. The dishwasher may be built into niches made of combustible material without additional safety measures. - Page 9 Installation Detail B Place appliance in front of the recess. Draw cables and hoses towards adjacent cupboard. Push the appliance in, while continuously drawing along the cables and hoses, ensuring to prevent these from being buckled. Align the dishwasher and secure it at both sides in the upper part of the washing compartment shell (Detail B).
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Page 10: Substructure Fully Incorporated
1.4.2 Substructure fully incorporated Dishwashers GS 21, GS 22, G 1 and G 2 (without lowest comfort level, model with rotary- type control knob) General The dishwasher is supplied ready for installation, i.e. with power cable (without plug), mounted draining hose and admission hose with sieve. - Page 11 Installation Detail B Place appliance in front of the recess. Draw cables and hoses towards adjacent cupboard. Push the appliance in, while continuously drawing along the cables and hoses, ensuring to prevent these from being buckled. Align the dishwasher and secure it at both sides in the upper part of the washing compartment shell (Detail B).
- Page 12 Electrical connection A licensed electrical fitter should install the connection Circuit: Radiator voltage 230 V to the mains ! - The appliance is provided with a power cable 3 x 1 mm2 with injection-moulded plug (type 13). - You should connect the dishwasher to the mains by means of a plug, or an all-polo-switch of a minimum of 3mm contact distance should be provided within the fixed installation for isolation...
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Page 13: Setting The Rinsing Agent Dosage
2. Setting the rinsing agent dosage Open the dispenser by turning the cover cap (A) to the left. In order to increase the dosing amount, turn the dosing arrow to the left by means of a coin or screwdriver. In the works, the setting has been to Position 3 (ideal setting is position 2 –... -
Page 14: Functional Descriptions Of Gs 23 Electronic System(S)
Functional descriptions of GS 23 electronic system(s) Overview of electronics used in this series Comfort levels L.1/Li.1/GSA.2/GSIA.2 2-Key Electronic PNC 153 0259-04/1 = Normal = Intensive = Short = Rinsing Internal designation: TES 402/153 0841 00 2 red LEDs (salt and rinsing agent) 5 green LEDs for all programmes and Eco No programme sequence indicator available 4 programmes : normal/intensive/short/pre-rinse... - Page 15 Niveaux de confort SL.1/Sli.1/GSG.2/GSIG.2 8-Key Electronic / PNC 153 0259-06/6 = Glasses = Normal = Intensive = Short = Pre-rinse = Eco Internal designation: TES 405/153 0843 00 2 red LEDs (salt and shine agent) 8 green LEDs for all programmes, Eco, Stop and Timer 5 yellow LEDs as programme sequence indicator 2 7-segment displays for start delay and remaining time 5 programmes : glasses/normal/intensive/short/pre-rinse...
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Page 16: Comparison To The Front Panels Of Gs 22 Generation
Comparison to the front panels of GS 22 generation Comfort levels L/Li/GSA.1/GSIA.1 Mech. PGS / 153 0667-00/3 = Normal = Intensive = Short = Pre-rinse Comfort levels GL/Gli/GSB.1/GSIB.1 6-Key Electronic / ET 153 0259-02/5 = Normal = Intensive = Short = Pre-rinse = Eco Comfort levels SL/Sli/GSG.1/GSIG.1... -
Page 17: Structure (Technical) And New Functions
Structure (technical) and new functions 2 and 5 key Electronics 8 and 7 Key Electronics Completely new electronics Derived from the 8 and 7 Key Electronic of series GS 22 Snap-on case Snap-on case Single-board solution in SMD technology Two-board solution in conventional technology (wired elements) Fibre optic between LED display and top of LED direct through case surface... -
Page 18: Error Codes
Error codes The electronic system can recognize and display possible errors by itself. Respective error displays flash at twice the speed as with normal input. Comfort levels L.1/Li.1/GSA.2/GSIA.2 2-Key Electronic / PNC 153 0259-04/1 One of the green programme LEDs among the listed ones is fast flashing. A total of 5 faults are on display. -
Page 19: Error Code Displays
Error code displays LED blinken Display Fehler Ursachen Maximale F llzeit von 105 sec berschritten, Niveau Wasserhahn geschlossen nicht erreicht Einlaufventil defekt, verstopft Druckw chter defekt Maximale Abpumpzeit von 120 sec berschritten, Ablaufpumpe defekt R ckschaltniveau nicht erreicht Grobsieb verschmutzt Ablaufschlauch geknickt, verstopft Druckw chter defekt Maximale Nachf llzeit von 45 sec oder maximal... -
Page 20: Pretest Roundabout
Pretest roundabout Application: This Pretest was developed for check roundabout in the works. Only the components fill-in solenoid, recycling pump, heating and lye pump are controlled. Start: Switch OFF main switch Close door The following key combinations are applicable for the following control systems: Press and hold 2 keys / PNC 153 0259-04/1: Eco (LED Eco and pre-rinse) -
Page 21: Pretest Sequence Roundabout
Pretest sequence roundabout 3 sec Check, if all LED’s are working 75 sec Fixed filling time of 75 sec When level 1 is switched on, heating until water temp. has reached 60 C, open otherwise main pump on only for 5 sec without heater 20 sec Paused, LED flashing... -
Page 22: Computer Pretest
Computer Pretest Application: This Pretest was developed for the test bench in the works and can also be used in the field (best along with a transparent door). All electrical components in the machine are controlled. Start: Switch OFF main switch Close door The following key combinations are applicable for the following control systems:... -
Page 23: Computer Pretest Sequence
Computer Pretest sequence 3 sec Check, if all LED’s are working Heater on if level 1 switched on, otherwise 5 sec paused for 5 sec 60 sec Fixed filling 60 sec Check of sprayarm (turning speed) and 20 sec dispenser 5 sec Check of regeneration valve Check of mains pump and heater, if level 1 is... -
Page 24: Alle Waschprogramme
4.10 Alle Waschprogramme 4.10.1 Gläserprogramm 15" 15" 15" <P1> 20" 20" 20" <VL 5" 5" 5" 60" 60" 60" P,C,M 240" 240" 240" 10" 10" 10" <VL 120" 120" 120" P,R,M 10" 10" 10" <VL P,R,M 30" 30" 30" 5" 5"... -
Page 25: Normal Programme
4.10.2 Normal programme 15" <P1> 20" VLA 2,1 <VL 300" 600" 2,1 300" P,R,M 10" 10" 10" VLA 2,0 <VL 5" 5" 5" 60" 60" 60" t=45 P,C,M 600" 600" 10" 10" 10" <VL 180" 300" 180" P,PA,R,M 10" 10" 10"... -
Page 26: Intensive Programme
4.10.3 Intensive programme <P1> 15" 15" 15" 20" 20" 20" <VL 60" 60" 60" P,C,M 120" 120" 120" 10" 10" 10" <VL 5" 5" 5" 60" 60" 60" P,C,M 780" 780" 780" 10" 10" 10" <VL 180" 180" 180" P,R,M 10"... -
Page 27: Short Programme
4.10.4 Short programme <P1> 15" 15" 15" 20" 20" 20" <VL 5" 5" 5" 60" 60" 60" P,C,M 120" 120" 120" 10" 10" 10" <VL 60" 60" 60" 10" 10" 10" <VL P,R,M 30" 30" 30" 5" 5" 5" 25" 25"... -
Page 28: Pre-Rinse
4.10.5 Pre-rinse 180" 10" Legend: Fixed filling time of max 20 sec or until NIV1 is switched on Draining by pump until NIV1 is switched off Fixed filling time of 60 sec Refill function active (max 3 times for 15 sec each) Minute-wise back-counting of remaining washing time Spares Operation 07.02 A. -
Page 29: Functional Description Of Gs 24 Electronic System(S)
Functional description of GS 24 electronic system(s) Overview of the electronics used in this series Comfort levels L.3/Li.3 2-Key Electronic / PNC 153 0259-08/2 = Normal = Intensive = Short = Pre-rinse = Eco Internal designation : TES 502/153 0964 00 2 red LEDs (salt and shine agent) 5 green LEDs for all programmes and Eco No programme sequence indicator... -
Page 30: Mechanical Structure
Comfort levels SL.3/Sli.3 8-sensor electronic / PNC 153 0259-09/0 = Start delay = Glasses = Normal = Intensive = Short = Pre-rinse = Eco = Half-load Internal designation : TES 505/153 0894 00 2 red LEDs (salt and shine agent) 8 green LEDs for all programmes, Eco, Stop and Timer 5 yellow LEDs as programme sequence indicator 2 7-segment displays for start delay and remaining washing time... -
Page 31: Comparison With Front Panels Of Generation Gs 23
Comparison with front panels of generation GS 23 Comfort levels L.1/Li.1/GSA.2/GSIA.2 2-key Electronic / PNC 153 0259-04/1 = Normal = Intensive = Short = Pre-rinse Comfort levels GL.1/Gli.1/GSB.2/GSIB.2 5-key Electronic / PNC 153 0259-05/8 = Normal = Intensive = Short = Pre-rinse = Eco Comfort levels SL.1/Sli.1/GSG.2/GSIG.2... -
Page 32: Structure (Technical) And New Functions
Structure (technical) and new functions 2-key and 5-key Électronic 8-sensor Électronic Électronic derived from series GS 23 Derived from 8-key and 7-key electronic of All keys/switches to operate from the front series GS 23 Snapped-on case Main switch to operate in the panel from Single-board solution in SMD technology above Snap-on case... -
Page 33: Error Codes
Error codes The electronic system can detect and display possible errors by itself. The electronic system can recognize and display possible errors by itself. Respective error displays flash at twice the speed as with normal input. Comfort level L.3/Li.3 2-Key Electronic / PNC 153 0259-08/2 One of the green programme LEDs among the listed ones is fast flashing. - Page 34 Code E and/or END LED and/or Short are flashing: Maximum refilling time of 45 sec or maximal permitted number of 3 refills exceeded. Possible causes: Fill-in hose does not allow enough water to pass through, Sieves clogged Water pressure too low, water tap or Regeneration dosage (inlet elbow) calcified Appliance loses water Code H and/or END LED and/or Pre-rinse are flashing:...
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Page 35: Pretest Roundabout
Pretest Roundabout Application: This Pretest was developed for the test roundabout in the works. Only the components fill-in solenoid, recycling pump, heating and lye pump are controlled. Start: Switch OFF main switch Close door The following key combinations are applicable for the following control systems: Press and hold 2 keys / PNC 153 0259-08/2: Eco (LED Eco and pre-rinse) -
Page 36: Computer Pretest
Computer Pretest Application: This Pretest was developed for the test bench in the works and can also be used in the field (best along with a transparent door). All electrical components in the machine are controlled. Start: Switch OFF main switch Close door The following key combinations are applicable for the following control systems:... -
Page 37: Computer Pretest Sequence
5.7.1 Computer Pretest sequence Check, if all LED’s are working (without 3 sec 7segment display Heater on if level 1 switched on, otherwise 5 sec paused for 5 sec) 60 sec Fixed filling 60 sec Check of sprayarm (turning speed) and 20 sec dispenser 5 sec... -
Page 38: All Wash Programmes
All wash programmes 5.8.1 Glasses programme (Ver F) 15" 15" 15" <P1> 20" 20" 20" <VL 5" 5" 5" 60" 60" 60" P,C,M 11’ 9’ 7’ 240" 240" 240" 10" 10" 10" <VL 120" 120" 120" P,R,M 10" 10" 10" <VL P,R,M 30"... -
Page 39: Normal Programme (Ver F)
5.8.2 Normal programme (Ver F) 15" <P1> 20" VLA 2,1 <VL 300" 600" 2,1 300" P,R,M 10" 10" 10" VLA 2,0 <VL 5" 5" 5" 60" 60" 60" t=45 P,C,M 12’ t=47 11’ 600" 600" 10" 10" 10" <VL 180" 300"... -
Page 40: Intensive Programme (Ver F)
5.8.3 Intensive programme (Ver F) <P1> 15" 15" 15" 20" 20" 20" <VL 60" 60" 60" P,C,M 8’ 8’ 8’ 120" 120" 120" 10" 10" 10" <VL 5" 5" 5" 60" 60" 60" P,C,M 15’ 13’ 12’ 780" 780" 780" 10"... -
Page 41: Short Programme (Ver F)
5.8.4 Short Programme (Ver F) <P1> 15" 15" 15" 20" 20" 20" <VL 5" 5" 5" 60" 60" 60" P,C,M 9’ 7’ 6’ 120" 120" 120" 10" 10" 10" <VL 60" 60" 60" 10" 10" 10" <VL P,R,M 30" 30" 30"... -
Page 42: Pre-Rinse (Ver F)
5.8.5 Pre-rinse (Ver F) 180" 10" Spares Operation 07.02 A. B. - 42 - 599 51 13 34... -
Page 43: Legend For All Programmes (Ver F)
5.8.6 Legend for all programmes (Ver F) Legend: <P1> Fixed filling time of max 15 sec Fixed draining time of max 20 sec, then test if NIV1 is switched off Draining by pump until NIV1 is switched off Fixed filling time of 60 sec Fixed filling time of 58 sec Fixed filling time of 55 sec Fixed filling time of 52 sec... -
Page 44: Wiring Diagrams
Wiring Diagrams Example GS 23 Spares Operation 07.02 A. B. - 44 - 599 51 13 34... - Page 45 Example GS 23 Spares Operation 07.02 A. B. - 45 - 599 51 13 34...
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Page 46: Exemple Gs 24
Exemple GS 24 Spares Operation 07.02 A. B. - 46 - 599 51 13 34... -
Page 47: Abbreviations
Abbreviations bl = blue RC-F = Antiparasitic capacitor ge = yellow gn = green TB1 = Safety fuse 206/229 C br = brown schwe = black TB1 = Safety thermostat 95 C weiss = white TB8 = Safety thermostat 80 C AB = signal lamp T5 = Thermostat 48 C T6 = Thermostat 58 C... -
Page 48: Water Circuit Schematic
Wasserenthärter = Water softener Water circuit schematic Regeneration dosing with air track Ventilation Washing compartment Spray arm Door Spray arm Solenoid Water fill-in Spray arm Water drain Sieve Level switch Water softener Flow heater Drain pump Softener Overflow protection Salt Recycling pump Base trough Regeneration valve... -
Page 49: Spares Operation 07.02 A. B. - 2 - 599 51 13 34 En
Repair instructions Remove the panel Models operated from the front (face) Unscrew the six upper screws. Press the panel upwards by a small amount and take it off. Main switch Door lock Electronic Now you have easy access to door lock, main switch, and the electronic. - Page 50 Remove the door sheet metal To protect the panel from being damaged by scratches, you should completely dismantle it. Unscrew the two fastening screws from the main Mark position of the plug (which may be mixed up) switch. Remove panel. Unscrew wooden decoration.
- Page 51 Unscrew two fastening screws. Pull door sheet metal upwards out of hinge. Disconnect earth lead. Now you have easy access to the dosing device and to the condenser. Dispenser Recondensation The condenser is used for condensing the humid air produced during drying. Spares Operation 07.02 A.
- Page 52 Drain pump, flow heater, recycling pump Unscrew rear base metal sheet. You can open and clean the drain pump after unscrewing the three screws. Spares Operation 07.02 A. B. - 52 - 599 51 13 34...
- Page 53 Fitting position of recycling pump Pull off the electrical connections. Cut open strap-type hose clamp. Unscrew the screwed clamp. Unlock pump support from base. Pull off hoses. Now you can take out the recycling pump. Spares Operation 07.02 A. B. - 53 - 599 51 13 34...
- Page 54 When mounting the recycling pump, note the following : You can re-use the strap-type hose clamp if you press it together with a diagonal cutting nipper. If you cannot re-use this clamp, use a new screwed clamp. Carefully install the rubber foot and the hose fixture.
- Page 55 These components are accessible from the front. Thermostat 80°C NTC sensor Disengage the retainer for electrical components and pull it out to the front. The subsequent components are now freely accessible. Holding notch Holding notch Overflow switch Fuse for feeble currents Heating contactor Fill-in solenoid Noise...
- Page 56 Water Softener Water level in regeneration dosing system after one filling step. If the water level falls during rinsing cycles, there is leakage on the salt cover, regeneration valve or inside the softener system. This results in poor washing and salt stains on the dishes.
- Page 57 Remove front and rear base plate Unscrew cable conduit. Loosen pump support from the base. Pump support Fold up the base as shown in the photograph. Now you can dismount the water softener system. You have now better access to the pressure control device, too.
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Page 58: Handling Of Complaints
10. Handling of complaints ... poor washing results Cause Problem Solution Spray arm clogged by micro- Gap between sieve and Clean collecting trough and sieve malfunction collecting trough caused by spray arm, advise customer coarse contamination Sieve is not correctly locked Clean collecting trough and in position spray arm, advise customer... - Page 59 ... poor washing results in the lower basket, dosing compartment not well rinsed Cause Problem Solution Lower spray arm not rotating or Heavy deposits of dirt inside the Exchange spray arm, rotating too slowly. spray arm PN 153 085 900/6 The novel spray arm has been Welding on the spray arm is introduced as from SN 037 801...
- Page 60 ... poor washing results in the upper basket Cause Problem Solution Central spray arm rotates too Drive nozzles are insufficient Exchange spray arm. Only slowly complete with connecting pipe, PN 153 027 200/2 The new spray arm was introduced as from SNs 106 803 36 and 106 903 31 with the following improved features:...
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Page 61: Service Instructions
11. Service Instructions 11.1 Installation instructions for door sealing for dishwashers, PNC 153 02 37-02/1 Carefully insert left-and and right-hand door seal, ensuring that both cut-in ends are folded at the base (Fig. 1) Install door seal as shown in Fig. 2 in such a way that the seal is slightly stretched in both radii (Fig. -
Page 62: Spacers On Support Panel And On Electronic
11.2 Spacers on support panel and on electronic Problem: Sometimes the electronic system may be accidentally activated by pressure on the glass or metallic panel, or it may remain activated constantly. Undefined faults may occur (e.g., programme stops, etc.) Cause: Due to the different tolerances between electronic, support panel and design panel, the design panel could press with a permanent pressure on to the control keys and therefore initiate the electronic system. - Page 63 Actions Customer service: Metallic panel: With appliances until SN 1 10 80366/90378, exchange the design panel (fig. 5, order Pos. 511). Glue 5 off cushion-type buffers (round dia. 9.5mm) and 1 off cushion-type buffer (hexagonal) on to the electronic case (See photos 3 and 4).
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Page 64: Top Basket Spray Arm Right-Handed
11.3 Top basket spray arm right-handed Carry out the modification together with AEG 60cm. Actions Works: As from SNs 1 06 80336 + 1 06 90331, newly install a right-handed instead of a left-handed spray arm. Features for identification : Impression of new item code and additional designation R. Customer service: Connection pipe 166 and spray arm 139A is «old», you cannot combine “old”...
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