Mendota DXV-60 Installation & Operating Instructions Manual

Mendota DXV-60 Installation & Operating Instructions Manual

Gas direct vent fireplace with hearthglo sealed combustion system

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GAS DIRECT VENT FIREPLACE
WITH HEARTHGLO SEALED COMBUSTION SYSTEM
INSTALLATION & OPERATING INSTRUCTIONS
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assis-
tance or additional information consult a qualified installer, service agency or the gas supplier.
FOR YOUR SAFETY:
IF YOU SMELL GAS:
1.
OPEN WINDOWS.
2.
DO NOT TOUCH ELECTRICAL SWITCHES.
3.
DO NOT TRY TO LIGHT ANY APPLIANCE.
4.
EXTINGUISH ANY OPEN FLAME
5.
DO NOT USE THE PHONE IN YOUR BUILDING.
6.
IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR'S
PHONE.
7.
FOLLOW THE GAS SUPPLIERS INSTRUCTIONS.
8.
IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE
DEPARTMENT.
WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE,
PERSONAL INJURY OR LOSS OF LIFE.
(SHOWN WITH OPTIONAL PRAIRIE FRONT and OVERLAY)
IMPORTANT: THESE INSTRUCTIONS ARE TO REMAIN WITH THE HOMEOWNER!
Model DXV-60
NO. 0308
FOR YOUR SAFETY
INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED
INSTALLER, SERVICE AGENCY, OR THE GAS SUPPLIER. DO NOT STORE
OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE
VICINITY OF THIS OR ANY OTHER APPLIANCE
WARNING:
DO NOT OPERATE THIS APPLIANCE WITH THE GLASS
REMOVED, CRACKED OF BROKEN. REPLACEMENT OF GLASS
SHOULD BE DONE BY A
WARNING:
MENDOTA GAS FIREPLACES ARE HEAT PRODUCING
APPLIANCES. DO NOT BURN WOOD, PAPER OR OTHER
MATERIALS IN THE FIREPLACE.
DESIGNED AS A SUPPLEMENTAL HEAT SOURCE. IT IS
ADVISABLE TO HAVE AN ALTERNATE HEAT SUPPLY.
LICENSED OR QUALIFIED PERSON.
THE FIREPLACE IS

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Summary of Contents for Mendota DXV-60

  • Page 1 LICENSED OR QUALIFIED PERSON. IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR'S PHONE. WARNING: MENDOTA GAS FIREPLACES ARE HEAT PRODUCING FOLLOW THE GAS SUPPLIERS INSTRUCTIONS. APPLIANCES. DO NOT BURN WOOD, PAPER OR OTHER IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE MATERIALS IN THE FIREPLACE.
  • Page 2: Table Of Contents

    WELLINGTON SCREEN FRONT, DEERFIELD CAST SCROLL FRONT and VERSIHEAT REMOTE FORCED AIR HEAT TRANSFER SYSTEM. HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at altitudes higher than 7500, please con- tact the Mendota technical service department for specific venting requirements and venting restrictions.
  • Page 3: Congratulations

    Fireplace and replace any part of the control system and any gas control which has been under water. DO NOT use this fireplace if the burner does not light immediately. Turn unit off and call Mendota approved service person if there is any delay in burner light-off.
  • Page 4: Locating The Fireplace And General Information

    However, when planning to Install the Andover, Prairie, Wellington and Deerfield Fronts the hearth protection pad installed in front of the DXV-60 Fireplace must be designed, built and installed so that the hearth protection pad’s top surface is flush with the bottom- most surface of the DXV60 Fireplace.
  • Page 5: Specifications And Clearances

    MUST BE INSTALLED IF COMBUSTIBLE WALL COVERING IS PRESENT. 2-1/2" 5-1/4" FIGURE 1: Specifications & Clearances HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at altitudes higher than 7500, please con- tact the Mendota technical service department for specific venting requirements and venting restrictions.
  • Page 6: Installation Instructions

    CAUTION: Each installation must conform to all local, state and national codes. Refer to the national fuel gas code and local zoning and code authorities for details on installation requirements. The Mendota Fireplace must be vented to the outside in accordance with the latest edition of the National Fuel Gas Code. In the ab- sence of local codes, the installation must conform with the most current edition of the National Fuel Gas Code ANSI Z223.1, also known as NFPA 54.
  • Page 7: Gas Supply Requirements

    GAS SUPPLY LINE SIZING The Mendota Gas Fireplace comes equipped with a 3/8" N.P.T. (1.Ocm) inlet on the main gas valve. This may be removed if a ½" flexible connector is used. Gas supply piping can enter the Fireplace cabinet from either the left or right side.
  • Page 8: Gas Pressure Requirements

    Failure to perform this leak test may lead to a house fire and/or an explosion. Mendota is not responsible for any damages due to an Installer’s failure to conduct a leak test and verify that all connections and supply lines are leak proof.
  • Page 9: Exterior Vent Locations And Restrictions

    * As specified in CGA B1:19 Installation Codes (1991). Note: Local codes or regulations may require different clearances. HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at altitudes higher than 7500, please con- tact the Mendota technical service department for specific venting requirements and venting restrictions.
  • Page 10: Flue Venting Instructions

    FLUE VENTING INSTRUCTIONS The Mendota Fireplace must be vented using DuraVent or Amerivent venting system. All warranties will be voided and serious fire, health or other safety hazards may result from any of the following actions: Installation by unauthorized personnel; Installation of any damaged component; unauthorized modification of vent system;...
  • Page 11: 5"/ 8"Flue Venting Components

    5"/ 8"FLUE VENTING COMPONENTS COMPONENTS ITEM PART # DESCRIPTION 45-01-00222 12" VENT STACK 5" / 8" 45-01-00223 24" VENT STACK 5" / 8" 45-01-00224 36" VENT STACK 5" / 8" 45-01-00225 48" VENT STACK 5" / 8" 45-01-00228 º GALVANIZED ELBOW 5" / 8" º...
  • Page 12 GENERAL FLUE VENTING REQUIREMENTS HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at altitudes higher than 7500, please contact the Mendota tech- nical service de- partment for specific venting requirements and venting restric- tions.
  • Page 13: Horizontal Flue Venting Requirements

    • Every additional 45° elbow reduces total allowed horizontal run by 1 foot. HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at altitudes higher than 7500, please con- tact the Mendota technical service department for specific venting requirements and venting restrictions.
  • Page 14: Vertical Flue Venting Requirements

    • Every additional 45° elbow reduces total allowed horizontal run by 1 foot. HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at altitudes higher than 7500, please con- tact the Mendota technical service department for specific venting requirements and venting restrictions.
  • Page 15 ROOF TERMINATION ASSEMBLY VERTICAL VENT CAP STORM COLLAR ROOF FLASHING SUPPORT BAND ATTIC INSULATION SHIELD RIGID COAXIAL VENT STACK...
  • Page 16 Mendota Heat Shield #AA-11-00458. NOTE: Venting terminal should not be recessed into the wall or siding. Always use the Mendota Heat Shield #AA-11-00458 when installing a horizontal vent cap over Vinyl, Wood or a Combustible materials.
  • Page 17 Seal with high quality caulking. NOTE: Venting terminal should not be recessed into the wall or siding. If the Horizontal Vent Cap is in- stalled on a wall covered with Vinyl, Wood or a Combustible siding material, always install the Mendota Heat Shield #AA-11-00458.
  • Page 18 IMPORTANT: REFER TO DRAWINGS ON PAGES 10 & 11 WHILE FOLLOWING THESE INSTRUCTIONS. The DXV-60 Fireplace must be installed by a qualified Mendota approved service person. 1. Place the fireplace in its desired location. Drop a plum bob from the ceiling to the position of the fireplace flue exit.
  • Page 19 8. Height "*H" of top of vent cap can be determined as follows: "H" DIMENSION ROOF PITCH FEET METERS FLAT to 6/12 7/12 to 9/12 10/12 to 12/12 13/12 to 16/12 17/12 to 21/12 9. Complete installation with storm collar and vent cap. 1"...
  • Page 20: Mendota Designer Fronts Installation Information

    MENDOTA DESIGNER FRONTS INSTALLATION INFORMATION The following Designer Fronts are available for the DXV-60 Fireplace: 1. Andover, Bentley Arched Door Kit or Prairie Rectangular Door kit with Fire screen with optional Overlays as listed below: Black Overlay b. Pewter Overlay Antique Copper Overlay d.
  • Page 21 Hearth Protection Pad Installation Information when planning to Install the Deerfield Front If planning to install the Deerfield Front, the hearth protection pad installed in front of the DXV-60 Fireplace must be designed, built and installed so that the hearth protection pad’s top surface is flush with the bottom-most surface of the DXV60 Fireplace.
  • Page 22 Faceplate with non-combustible ma- terials, only, such as Tile, Marble, Slate, Stone and Brick; as long as enough room is allowed for the removal of these Mendota Designer Fronts and the glass door for servicing.
  • Page 23: Dxv Door Operation

    DXV DOOR OPERATION TO REMOVE DOOR 1. Place both thumbs on lower door frame directly above Spring Loaded Door Holding Bar. 2. Reach fingers under Bar and pull Bar straight out from Fireplace front. 3. Pull Bar down and move Bar inward until Bar clears door frame - then release. 4.
  • Page 24: Coal Bed And Logs Installation

    COAL BED AND LOGS INSTALLATION Carefully unpack the shipping boxes containing the coal bed sections and logs and remove them gently from the foam packing. Note: Each coal bed and log is ”lettered” on its underside.
  • Page 30 Have the Installer/Dealer adjust the log positions and also conduct a thorough evaluation of the venting configuration to make cer- tain that the venting configuration conforms to Mendota’s venting requirements, listed in this Installa- tion and Operations Manual.
  • Page 31: Installation Check Off List

    INSTALLATION CHECK OFF LIST Co-axial vent rigid pipe, wall vent cap or roof vent cap must be installed by a Mendota approved person in accordance with instructions. All joints must be se- cured, "twist-locked" and leak-proof. 2000 sealant must be used on the inner º...
  • Page 32: Lighting Instructions

    Gas Valve Control Dial. MENDOTA CONTROL PANEL IMPORTANT: After pilot is lit, system millivolt readings and gas pressure should be taken by qualified installer. Pilot flame must register a minimum of 250 millivolts (See PAGE 37) 7.
  • Page 33 13. Main burner should now light IMMEDIATELY and flame should not "lift" off burner. If there is any delay in igni- tion or if flame is "lifting off" burner, turn off burner and carefully check for proper installation of logs/coals, vent system and proper pilot flame impingement on burner and thermopile.
  • Page 34: Thermostat Or Remote Control Operation

    60 seconds and repeat lighting procedure. If burner does not come on immediately after second try recheck complete installation. If necessary, contact your Mendota dealer. NOTE: If thermostat is located over 25 ft. from fireplace the pilot flame may need to be increased up to 450 millivolts.
  • Page 35: Mendota Blower & Burner Removal & Installation

    BLOWER OPERATION The Mendota DXV Fireplace is designed so the blower operates at all times the fireplace is operating. The blower output can be regulated with the rheostat (included), but it must be "on" at all times the burner is "on". NOTE: There will be a time delay in blower operation during "heat-up"...
  • Page 36: Trouble Shooting Mendota Gas Dxv Fireplace

    3. If flame is too "orange" or is causing sooting on viewing glass pull air shutter control knob in approx. 1/16" incre- ments until sooting stops. IF SOOTING DOES NOT STOP, TURN OFF UNIT AND CALL YOUR MENDOTA SERVICE PERSON.
  • Page 37: Customer Information And Trouble-Shooting

    Fireplace viewing glass or on the outside of the home around the vent cap) the unit must be immediately turned off and the local Mendota dealer promptly informed. Mendota products are designed and tested to oper- ate without producing any "sooting" when installed and operated correctly. Mendota dealers will correct "soot- ing"...
  • Page 38: Maintenance

    1. ANNUAL MAINTENANCE OF MENDOTA UNITS IS REQUIRED. The following procedures must be per- formed each year by a Mendota approved service person. NOTE: Any adjustments to burner, pilot or logs must be done by a qualified Mendota service person.
  • Page 39: Natural To Lp Gas Conversion

    A Natural Gas to LPG conversion kit #HA-40-00127 can be purchased separately for the DXV60 Fireplace. This conversion kit is available through your local Mendota Dealer. LP Conversion Kit #HA-40-00127 contains the following parts: One LP Pressure Regulator, One LP Pilot Ori- fice Thimble, One Cap Orifice drill #48 (for rear burner) and One Cap Orifice drill #55 (for front burner).
  • Page 40 Figure 10 During the LP conversion process, also remove the LP Air Slot Cover shown in the diagram above and discard. WARNING: Failure to remove and discard the LP Air Slot Cover will result in rapid soot buildup on the rear logs.
  • Page 41: Replacement Parts

    REPLACEMENT PARTS LIST MENDOTA GAS DXV-60 FIREPLACE PART NO DESCRIPTION PART NO DESCRIPTION HA-39-00049 DOOR TADPOLE GASKET 05-04-00035 PILOT ASS'Y. NAT. 65-02-00098 VALVE ASSEMBLY GASKET 05-04-00036 LP PILOT ORIFICE 65-06-00614 GLASS - FLAT 05-07-00067 THERMOCOUPLE HA-40-00006 DOOR FRAME ASS'Y. – FLAT...
  • Page 42 "CERTIFICATION LABEL REPRESENTATION" DXV60 Also for use in mobile (manufactured) homes after first sale of home. Tested to ANSI Z21.88-2002 – CSA 2.33-2002 _________________________________________________ WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury, or loss of life. Refer to the owner's information manual provided with this appliance. Installa- tion and service must be performed by a qualified installer, service agency or the gas supplier.
  • Page 43 NOTES...
  • Page 44 NOTES...
  • Page 45 As a part of Mendota's on-going program of customer satisfaction, this Form verifies proper installation and operation. It is important as a reference for future service. It insures long life and trouble-free operation of Mendota fireplaces & stoves and qualifies the owner for Mendota's lifetime limited warranty.
  • Page 46 TAPE SHUT -------------------------------------------------------------------------------------------------------------------------------------------------------- POSTAGE NEEDED JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N.W. CEDAR RAPIDS, IA 52405...
  • Page 47: Mendota Extended Lifetime Protection And Limited Warranty

    The use of unauthorized components will make this warranty null and void. This warranty shall be effective only if the original purchaser of the Mendota appliance is registered with Mendota Division within thirty (30) days of the date of purchase. Such registration or the failure to register shall not be deemed to create any obligation or liability by the manufacturer and this warranty with its conditions and limitations shall be the only procedure for obtaining any rights against the manufacturer and expresses the sole obligation and respon- sibilities of the manufacturer which are offered to the original purchaser and accepted upon purchase of the appliance.
  • Page 48 Johnson Gas Appliance Company 520 E Avenue N.W. - Cedar Rapids, IA 52405 Mendota Hearth Division Website: www.johnsongas.com www.mendotahearth.com 0308 Part #85-03-00681...

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