Mendota DXV-45 Deep Timber III Installation & Operating Instructions Manual
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Mendota DXV-45 Deep Timber III Installation & Operating Instructions Manual

Mendota DXV-45 Deep Timber III Installation & Operating Instructions Manual

Gas direct vent fireplace with premium fiber log set combustion system
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INSTALLATION & OPERATING INSTRUCTIONS
WARNING
If you do not follow these instructions exactly, a fire or
explosion may result causing property damage, personal
injury or loss of life.
CAUTION: Keep gasoline and other liquids having flam-
mable vapors away.
WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use any
phone in your building.
•
Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
•
If you cannot reach your gas supplier, call the fire
department.
WARNING
Do NOT use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and
any gas control, which has been under water.
WARNING:
Improper installation, adjustment, alteration,
service or maintenance can cause injury or property damage.
Refer to this manual. For assistance or additional informa-
tion consult a qualified installer, service agency or the gas
supplier.
GAS DIRECT VENT FIREPLACE
with Premium Fiber Log Set Combustion System
Model DXV-45 DEEP TIMBER III
NO. DXV45-DT3-0111
AVERTISSEMENT. Quiconque ne respecte pas à la lettre
les instructions dans la présente notice risque de dé-
clencher un incendie ou une explosion entraînant des
dommages, des blessures ou la mort.
ATTENTION. Garder l'essence ou autres liquides produi-
sant des vapeurs inflammables loin del'appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :
•
Ne pas tenter d'allumer d'appareil.
•
Ne touchez à aucun interrupteur; ne pas vous servir
des téléphones se trouvant dans le bâtiment.
•
Appelez immédiatement votre fournisseur de gaz
depuis un voisin. Suivez les instructions du fournis-
seur.
•
Si vous ne pouvez rejoindre le fournisseur, appelez
le service des incendies.
N'utilisez pas cet appareil s'il a été plongé dans l'eau,
même partiellement. Faites inspecter l'appareil par un
technicien qualifiéet remplacez toute partie du système
de contrôle et toute commande qui ont été plongés dans
l'eau.
AVERTISSEMENT : Une installation, un réglage, une modifi-
cation, une réparation ou un entretien mal effectué peut cau-
ser des dommages matériels ou des blessures. Voir la notice
de l'utilisateur quiaccompgne l'appareil. Pour de l'aide oueds
renseignements supplémentaires, consultez un installateur,
un technicien agréé ou le fournisseur de gaz.

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Summary of Contents for Mendota DXV-45 Deep Timber III

  • Page 1 GAS DIRECT VENT FIREPLACE with Premium Fiber Log Set Combustion System Model DXV-45 DEEP TIMBER III INSTALLATION & OPERATING INSTRUCTIONS NO. DXV45-DT3-0111 WARNING AVERTISSEMENT. Quiconque ne respecte pas à la lettre If you do not follow these instructions exactly, a fire or les instructions dans la présente notice risque de dé-...

  • Page 2: For Your Safety Read Before Lighting

    FOR YOUR SAFETY READ BEFORE LIGHTING WARNING Attention. Ne pas utiliser l’appareil si le panneau Do not operate this appliance with the glass re- frontal en verre n’est pas enplace, est craqué ou moved, cracked or broken. A licensed or quali- brisé.

  • Page 3: Dxv45 Dt3 Features - Quick Reference Information

    DXV45 DT3 FEATURES - QUICK REFERENCE INFORMATION EXTERNAL DIMENSIONS: 40-3/8” Wide X 39” High X 19-1/8” Deep MINIMUM FRAMING DIMENSIONS: 41” WIDE x 38-1/8” HIGH X 20” DEEP GLASS SIZE: NeoCeram Glass with non-reflective coating. Visible Glass measures 707.5 in .

  • Page 4: Table Of Contents

    CUSTOMER INFORMATION AND TROUBLE-SHOOTING MAINTENANCE WIRING SCHEMATICS BLOWER SYSTEM WIRING SCHEMATIC NATURAL TO LP GAS CONVERSION INSTRUCTIONS NATURAL TO LP GAS CONVERSION INSTRUCTIONS INSTALLING THE LP PRESSURE REGULATOR LP GAS PRESSURE REQUIREMENTS REPLACEMENT PARTS MENDOTA WARRANTY QUALIFICATION & SERVICE REFERENCE FORM...

  • Page 5: Specifications

    UL307B approved for "mobile homes, after first sale of home, not for recreational vehicles." “Gas-fired appliances for use at high altitudes.” HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at altitudes higher than 7500, please con- tact the Mendota technical service department for specific venting requirements and venting restrictions.

  • Page 6: Congratulations

    Fireplace and replace any part of the control system and any gas control, which has been under water. DO NOT use this fireplace if the burner does not light immediately. Turn unit off and call Mendota ap- proved service person if there is any delay in burner light off.

  • Page 7: Locating The Fireplace And General Information

    The DXV Fireplace must be installed and serviced by a Mendota approved service person. Any adjustments to burner, pilot, logs or coal bed must be made by a Mendota approved service person. Pilot flame must be checked with voltmeter. Pilot flame must register a minimum of 250 on mill volt meter. If pilot goes out always wait five (5) minutes before relight- ing pilot.

  • Page 8: Heating Performance

    HEARTH PROTECTION REQUIREMENTS: A non-combustible hearth protector is required and must extend a minimum of 14" in front of the fireplace (see Figure 1 on pg. 4 for raised hearths). We suggest installing the Mendota Fireplace 6 to 12 inches above the floor by utilizing an elevated hearth.

  • Page 9: Dxv-45 Gas Direct Vent Fireplace

    DIRECT VENT COAXIAL PIPE SIZE: 5" I.D. X 8" O.D. 51 7/16 51 7/16 FIGURE 1: Specifications & Clearances HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at altitudes higher than 7500, please con- tact the Mendota technical service department for specific venting requirements and venting restrictions.

  • Page 10: Installation Instructions

    The Mendota DXV Fireplace is approved for mobile home and bedroom installations. CAUTION: The Mendota DXV Fireplace may be installed in a manufactured (mobile) homes after the first sale of the home. Manufactured home (mobile home) installation must conform with the Manufactured Home Construction and Safe- ty Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A, or CSA Z240.4-Gas Equipped Mobile Housing.

  • Page 11: Gas Supply Requirements

    GAS SUPPLY REQUIREMENTS Correct gas pressure and proper gas supply line sizing is imperative to the successful performance of your Mendota gas fireplace. Be sure the gas supplier or plumber carefully checks for correct gas pressure and gas line sizing when installing the fireplace.

  • Page 12: Gas Pressure Requirements

    GAS PRESSURE REQUIREMENTS A MAJOR CAUSE OF OPERATING PROBLEMS WITH GAS APPLIANCES CAN BE IMPROPER GAS PRESSURE! Problems such as changes in flame color or flame height, pilot or burner outages, intermittent operation, changes in heat output, excessive burner noise, etc. are nearly always the result of changes in gas pressure or improper gas pressure at the time of the installation.

  • Page 13: Exterior Vent Locations And Restrictions

    EXTERIOR VENT LOCATIONS AND RESTRICTIONS Figure 3: Exterior Vent Locations NOTE: ALL MEASUREMENTS TO BE TAKEN FROM CENTER LINE OF VENT CAP ∨ - ∧ - ≡ - Vent Terminal Air Supply Inlet Area where terminal is not permitted Clearance above grade, veranda, porch, *Not to be installed above a meter/regulator as- deck, or balcony (*12 inches (30 cm) mini- sembly within 3 feet (90 cm) horizontally from...

  • Page 14: Flue Venting Instructions

    FLUE VENTING INSTRUCTIONS The Mendota Fireplace must be vented using DuraVent or Amerivent or Security venting system. All warranties will be voided and serious fire, health or other safety hazards may result from any of the following actions: Installation by unau- thorized personnel;...

  • Page 15: Flue Venting Requirements For Ng And Lpg

    USED, after the first 90 elbow, reduces the maximum horizontal distance by 1-1/2’. HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at altitudes higher than 7500, please con- tact the Mendota technical service department for specific venting requirements and venting restrictions.

  • Page 16: 5"/ 8"Flue Venting Components For Ng And Lpg

    5"/ 8"FLUE VENTING COMPONENTS FOR NG AND LPG ITEM PART # DESCRIPTION 45-01-00222 12" VENT STACK 5" / 8" 45-01-00223 24" VENT STACK 5" / 8" 45-01-00224 36" VENT STACK 5" / 8" 45-01-00225 48" VENT STACK 5" / 8" º...
  • Page 17 Adjustable– telescoping – pipe sections must be sealed using 1000° MILLPAK SILICATE STOVE MASONRY SEALANT (part #65-06-00909). HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at altitudes higher than 7500, please con- tact the Mendota technical service department for specific venting requirements and venting restrictions.

  • Page 18: A-1 Minimum Rise Through-The-Wall Venting For Ng And Lpg

    A-1 MINIMUM RISE THROUGH-THE-WALL VENTING FOR NG AND LPG +($7 6+,(/' $$ +($7 6+,(/' $$ WARNING: ALWAYS USE HEAT SHIELD (#AA-11-00458) WHEN EXTERIOR WALL COVERING IS MADE OF VINYL, WOOD OR OTHER COMBUSTIBLE MATERIALS. HEAT SHIELD (#AA-11-00458) IS INCLUDED WITH THE DXV45 FIREPLACE.

  • Page 19: A-2 Elevated Rise Through-The-Wall Venting For Ng And Lpg

    A-2 ELEVATED RISE THROUGH-THE-WALL VENTING FOR NG AND LPG The minimum vertical rise from top of fireplace is 48 in. when used with the maximum horizontal run of 16 ft. For other venting configurations within these maximum limits see pg. 14. NOTE: All horizontal runs of vent pipes must have a ¼"...

  • Page 20: Vertical Through-The-Roof Venting For Ng And Lpg

    VERTICAL THROUGH-THE-ROOF VENTING FOR NG AND LPG B - 1 The maximum vertical run of vent pipe is 36 ft. from the top of the fireplace. The fireplace will support a run of a maximum of 36 ft. Maintain 1" air space clearances on all sides of vents (2" above horizontal vents). IMPORTANT: REFER TO DRAWING ON PAGE 10 &...
  • Page 21 13/12 to 16/12 17/12 to 21/12 Complete installation with storm collar and vent cap. HIGH ALTITUDE INSTALLATION INFORMATION: Prior to installing at altitudes higher than 7500, please con- tact the Mendota technical service department for specific venting requirements and venting restrictions. 1"...

  • Page 22: Mendota Designer Fronts Installation Information

    MENDOTA DESIGNER FRONTS INSTALLATION INFORMATION The following Designer Fronts are available for the DXV-45 Fireplace: 1. Andover Arched Door Kit with Firescreen with optional Overlays as listed below: 2. Black Andover Overlay 3. Pewter Andover Overlay 4. Antique Copper Andover Overlay 5.
  • Page 23 Faceplate with non-combustible materials such as Tile, Mar- ble, Slate, Stone and Brick; as long as enough room is al- lowed for the removal of these Mendota Designer Fronts and the glass door for servicing, WARNING: COMBUSTIBLE MATERIALS MUST NOT COVER THE FRONT SURFACE OF THE FIREPLACE’S...

  • Page 24: Door Removal And Replacement

    DOOR REMOVAL AND REPLACEMENT CAUTION: Do not operate the appliance with glass removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. Glass latch tool #HA-57-00743 is supplied with the unit.: To Unlatch Glass Frame Latches: 1.

  • Page 25: Glass Frame Assembly Repair And Replacement

    GLASS FRAME ASSEMBLY REPAIR AND REPLACEMENT WARNING WARNING DO NOT substitute other manufac- Use only authorized parts and Do not operate this appliance turer's materials or components. materials obtained from Johnson DO NOT operate unit with cracked, with the glass removed, Gas Appliance Company when broken or missing glass.

  • Page 26: Dxv45 Coal Bed And Logs Installation

    DXV45 COAL BED AND LOGS INSTALLATION Carefully unpack the shipping boxes containing the coal bed sections and logs and remove them gently from the foam packing. 10 Log pieces, one 24 oz bag of small coals and one bag of inswool/Rockwool are included. Lay out the log pieces on a soft flat surface and arrange them according to the diagram, below, to aid you in through the installation process.
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  • Page 32: Completed Logs And Coal Bed Assembly Evaluation

    Have the Installer/Dealer adjust the log positions of the logs and coals and also conduct a thorough evaluation of the venting configuration to make certain that the venting configuration con- forms to Mendota’s venting requirements, which are listed in this Installation and Operations Manual.

  • Page 33: Installation Check Off List

    Keep a record of these Check OFF guidelines for fu- ture reference. Mendota may request a certified copy of these Check OFF lists to verify compliance to these printed guide- lines.

  • Page 34: Before You Begin

    If the “Standing Pilot Switch” is toggled to ON, the pilot light will ignite and remain ON as long as the “Standing Pilot Light Switch” is in the ON position. NOTE: Mendota Fireplaces recommends that the Standing Pilot Mode be used during the winter months when external temperatures fall below 50 F.

  • Page 35: First Time" Lighting Instructions

    “FIRST TIME” LIGHTING INSTRUCTIONS IMPORTANT: Be sure all items on "INSTALLATION CHECK OFF LIST" in the Installation Manual have been completed! CAUTION: If the pilot goes out, be sure to wait a minimum of five minutes before attempting to relight the pilot. 1.

  • Page 36: Thermostat Or Remote Control Operation

    THERMOSTAT OR REMOTE CONTROL OPERATION The Fireplace may be connected to a wall thermostat, a remote control or a wall switch. The thermostat should be placed in the same room as the fireplace, approx. 4-5 ft. off the floor (out of reach of children). DO NOT place thermostat within 8 feet of this fireplace or on an outside wall.

  • Page 37: Blower Operation And Wiring

    BLOWER OPERATION AND WIRING WARNING: The Electrical Junction box within this appliance must be connected to a grounded LIVE power circuit. No switches, Light Dimmers or Fan Speed Control Devices are allowed within the same electric circuit as this appliance. Connect only to a LIVE electrical power supply that is not controlled by any other switching device.

  • Page 38: Troubleshooting Mendota Gas Dxv Fireplace

    1/16" increments until sooting stops. IF SOOTING DOES NOT STOP, TURN OFF UNIT AND CALL YOUR MENDOTA SERVICE PERSON. The front coal bed burner is pre-set at 1/8" open. Normally, no adjustment is required. For LPG applications, a slightly larger (greater than 1/8”...

  • Page 39: Customer Information And Trouble-Shooting

    If sooting con- tinues, the unit must be immediately turned off and the local Mendota dealer promptly informed. Mendota dealers will correct "sooting"...

  • Page 40: Maintenance

    ANNUAL MAINTENANCE OF THIS MENDOTA FIREPLACE IS REQUIRED. The following procedures must be performed each year by a Mendota approved service person. NOTE: Any adjust- ments to burner, pilot or logs must be done by a qualified Mendota service person.

  • Page 41: Wiring Schematics

    WIRING SCHEMATICS Note: The DXV45 DT3 ignition system utilizes Transformed DC power for normal ignition functions. In the event of a power outage, the Battery Pack power is utilized. IGNITION SYSTEM WIRING SCHEMATIC MAIN BURNERS ON/OFF PILOT LIGHT SWITCH ON/OFF SWITCH CONNECT WALL THERMOSTAT TO THESE TWO CONNECTORS.

  • Page 42: Natural To Lp Gas Conversion Instructions

    NATURAL TO LP GAS CONVERSION INSTRUCTIONS Kit # HA-42-00225 Mendota Model DXV45-2011 This conversion kit shall be installed by a qualified service agen- 0$18$/ cy in accordance with the manufacturer’s instructions and all ap- /3 3UHVVXUH plicable codes and requirements of the authority having jurisdic- 5HJXODWRU tion.
  • Page 43 5. Using a ½” deep well socket wrench, remove Front and Rear Orifices. HINT: PACK SOME SOFT PAPER OR INSWOOL INSIDE DEEP WELL SOCKET TO STOP CAP ORIFICE FROM SLIDING TOO FAR INTO THE SOCKET. 6. Thread a new 3/64” drilled orifice to the Front Orifice mounting brass fitting and new #53 drilled orifice to the Rear Ori- fice mounting brass fitting.
  • Page 44 11. Before reinstalling burners, loosen the screw that secures the rotary air shutter on the Front Burner. Rotate the air shutter open to ¼” minimum. 12. Install both rear and front burners in their original locations and positions and secure down using screws you removed earlier.

  • Page 45: Installing The Lp Pressure Regulator

    INSTALLING THE LP PRESSURE REGULATOR WARNING: READ AND UNDERSTAND ALL INSTRUCTIONS PACKAGED WITH LP PRESSURE REGULATOR BODY BEFORE YOU ATTEMPT THE CONVERSION. FAILURE TO FOLLOW ALL INSTRUCTIONS WILL RESULT IN A LEAK OR OVERFIRING OF THE APPLIANCE AND CAN LEAD TO AN EXPLOSION OR A FIRE HAZARD. 1.

  • Page 46: Lp Gas Pressure Requirements

    Failure to perform this leak test may lead to a house fire and/or an explosion. Mendota is not responsible for any damages due to an Installer’s failure to conduct a leak test and verify that all connections and supply lines are leak proof.

  • Page 47: Replacement Parts

    REPLACEMENT PARTS MENDOTA DXV-45 DT3 FIREPLACE PART NO DESCRIPTION PART NO DESCRIPTION 65-02-00103 GLASS GASKET 05-04-00050 PILOT ASS'Y. NAT. 05-04-00052 LP PILOT ORIFICE 65-06-00658 GLASS - FLAT HA-42-00210 DOOR FRAME ASS'Y. – FLAT HA-42-00225 LP KIT 65-14-00038 REAR ORIFICE (Nat. Gas) # 38...
  • Page 48 LISTING LABEL, RATING PLATE REPSENTATION LISTED DIRECT VENT GAS FIREPLACE HEATER POÊLE AU GAZ HOMOLOGUE’, A AÉRATION DIRECTE NOT FOR USE WITH SOLID FUEL (NE DOIT PASÉ UTILISÉ AVEC UN COMBUSIBLE SOLIDE) Manufactured by (Fabriqué par): JOHNSON GAS APPLIANCE CO. CEDAR RAPIDS, IOWA CERTIFIED FOR CANADA HOMOLOGUÉ...

  • Page 49: Mendota Warranty Qualification & Service Reference Form

    MENDOTA WARRANTY QUALIFICATION & SERVICE REFERENCE FORM As a part of Mendota's on-going program of customer satisfaction, this Form verifies proper installation and operation. It is important as a reference for future service. It insures long life and trouble-free operation of Mendota fireplaces & stoves and qualifies the owner for Mendota's lifetime limited warranty.
  • Page 50 TAPE SHUT -------------------------------------------------------------------------------------------------------------------------------------------------------- POSTAGE NEEDED JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N.W. CEDAR RAPIDS, IA 52405...

  • Page 51: Mendota Extended Lifetime Protection And Limited Warranty

    Authorized Mendota Dealer. Mendota is not responsible for any damage to or malfunction of the Fireplace unless caused by a defect in material or workmanship from normal home use. Damage caused by abuse, improper installation, improper servicing, and instal- lation by unqualified personnel or breech of conditions of this limited warranty will excuse Mendota from performance of any part of this limited warranty.
  • Page 52 Johnson Gas Appliance Company 520 E Avenue N.W. - Cedar Rapids, IA 52405 Mendota Hearth Division www.johnsongas.com www.mendotahearth.com...

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