Inspire BL1 Assembly & Operation Manual
  1. Manuals
  2. Brands
  3. Inspire Manuals
  4. Home Gym
  5. BL1 Inspire
  6. Assembly & operation manual

Inspire BL1 Assembly & Operation Manual

Casall inspire bl1 home gym assembly & operation manual
Hide thumbs Also See for Inspire BL1:
Table of Contents

Advertisement

Quick Links

See also: Assembly & Operation Manual
ASSEMBLY & OPERATION MANUAL
RECORD SERIAL NUMBER HERE

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Inspire BL1 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Inspire Inspire BL1

Summary of Contents for Inspire Inspire BL1

  • Page 1 ASSEMBLY & OPERATION MANUAL RECORD SERIAL NUMBER HERE...
  • Page 2 Certain parts including guide rods can form rust in a humid environment, resulting in impaired function. Sweden Head office Casall Sport AB Västgötegatan 7 Box 6007 600 06 Norrköping...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Section Description……………………………………………………. Page Important Safety Instructions………………………………………. Tools Required………………………………………………………………… Parts & Hardware List……………………………………………………. Assembly Instructions………………………………………………..…. 3-20 Final Adjustments…………………………………………………………… Accessories……………………………………………………………………… General Maintenance Information…….…………………………… Maintenance Schedule…….………………………………………………...

  • Page 4: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS Please read this entire manual and familiarize yourself with all decals and warnings before using this home gym. • WARNING! It is necessary to inspect this home gym regularly to maintain safety and proper function. Please use the maintenance schedule included towards the back of this manual.

  • Page 5: Parts & Hardware List

    PARTS & HARDWARE LIST Part # Parts Description Q'ty Part# Hardware Description Q'ty Qty Rec'd Qty Rec'd Front Foot Assembly Hex Bolt, M12*160 Base Frame Assembly Hex Bolt, M16*230 Rear Foot Assembly Hex Bolt, M10*70 Shroud Mount Rod, Lower Hex Bolt, M12*90 Shroud Mount Bracket, Upper Hex Bolt, M10*60 Weight Selector Tube...

  • Page 6: Assembly Instructions

    ASSEMBLY INSTRUCTIONS PAGE 3...

  • Page 7: Front Foot Assembly 1

    STEP 1 Attach Front Foot Assembly (#1) to Base Frame Assembly (#2) using: Two (M10x70 Bolts) Attach Rear Foot Assembly (#3) to Base Frame Assembly (#2) using: Two (M10x70 Bolts) Wrench tighten all bolts now. Page 4 5/11...

  • Page 8: Weight Selector Tube 1

    STEP 2 Attach Slider Assembly (#7) to Weight Selector Tube(#6). Install M5x10 Screw (#106) into Weight Selector Stem (#6) and tighten. Insert two Step Bushings (#40) into the Weight Selector Tube (#6). Attach two 3 ½” Pulleys (#37) and two 1” long Barrel Spacers (#51) to Weight Selector Tube (#6) using: Two (M10x70 Bolts) Wrench Tighten Bolts Now.
  • Page 9 STEP 3 Attach Weight Selector Tube (#6) to Base Frame Assembly (#2) using: One (M12x90 Bolt) Wrench tighten bolt so there is a slight drag when moving Weight Selector Tube. Do not over tighten. Page 6 12/11...

  • Page 10: Lower Arm (

    STEP 4 Attach Lower Arms (#8) to Base Frame Assembly (#2) using: One (M16x230 Hex Bolt) Attach Upper Arms (#9) to Base Frame Assembly (#2) using: One (M16x230 Hex Bolt) Wrench Tighten bolts so there is a slight drag on the Arms when moved. Do not over tighten.
  • Page 11 STEP 5 Attach Lower Main Frame (#11) to Foot Plate (#65) using: Three (M10x60 Hex Bolt) Wrench Tighten Now. Page 8 5/11...
  • Page 12 STEP 6 Attach Lower Main Frame (#11) to Lower Arms (#8) using: One (M16x230 Hex Bolt) Wrench Tighten bolt so there is a slight drag when moving Lower Main Frame. Do not over tighten . Page 9 12/11...
  • Page 13 STEP 7 Attach Upper Main Frame (#10) to Lower Main Frame (#11) using: Four (M10*90 Allen Head Screws) Attach Upper Main Frame (#10) to Left & Right Upper Arms (#8 & #9) using: One (M16*230 Hex Bolt) Wrench tighten bolts now. Page 10 5/11...

  • Page 14: Top Beam Plate (

    STEP 8 Attach Top Beam Plates (#13) and One 3 ½” Pulley (#37) to Upper Main Frame (#10) using: Four (M10*100 Hex Bolts) Two (1” Long barrel Spacers) Finger Tighten Only Attach Lat Bar Holders (#50) and One 3 ½” Pulley (#37) to Top Beam Plates (#13) Using: One (M10*115 Hex Bolt) One (M10*100 Hex Bolt) One (3”...

  • Page 15: Press Arm Mount 1

    STEP 9 Attach Press Arm Mount (#14) to Top Beam Plates (#13) using: One (M12*100 Hex Bolt) Wrench Tighten bolt #88 so there is a slight drag when moving Press Arm Mount. Do not over tighten . Wrench tighten all bolts installed in Step 8. Attach Pop-Pin Shaft (#47) to Upper Main Frame (#10) Thread Completely and Wrench Tighten.
  • Page 16 STEP 10 Attach Press Arm (#18) to Press Arm Mount (#14) using: One (M12*160 Hex Bolt) Wrench Tighten bolt so there is a slight drag when moving Press Arm. Do not over tighten . Page 13 12/11...
  • Page 17 STEP 11 Attach Leg Extension Assembly (#24) to Lower Main Frame (#11) using: One (M12*80 Hex Bolt) Wrench Tighten bolt so there is a slight drag when moving Leg Extension Assembly. Do not over tighten . Attach Press Arm Mount Cover Plate (#16) using: One (M5*12 Philips head Screw) Wrench Tighten Now.
  • Page 18 STEP 12 Attach Back Pad Tilt Frame (#20) to Upper Main Frame (#10) using: One Roller Tube (#21) Two M6*8 Set Screws (#98) Two Foam Rollers (#44) One M6*75 Button Head Screw (#93) Two Large Plastic Washers (#43) One M6 Flat Head Nut (#99) Two End Caps (#45) Wrench Tighten bolt #93 so there is a slight drag when moving Back Pad tilt Frame.

  • Page 19: Backpad Tilt Frame 1

    STEP 13 Attach Seat Pad (#53) to Seat Stem (#23) using: Two (M10*40 Hex Bolts) Wrench Tighten Now. Slide Seat Stem (#23) into Lower Main Frame (#11) Attach Back Pad (#53) to Backpad Tilt Frame (#20) using: Two (M10*15 Flat Head Screws) Wrench Tighten Now.

  • Page 20: Roller Tube 3

    STEP 14 Attach 4 Foam Rollers (#44) to Leg Extension Assembly (#24) & Seat Stem (#23) using: Two Roller Tubes (#21) Four End Caps (#45) Page 17 12/11...
  • Page 21 STEP 15 Pulley 1 Pulley2 Pulley 3 Pulley 4 Pulley 5 Pulley 6 Pulley 8 Pulley 11 Pulley 9 Pulley 7 Pulley 10 Began at the top of the machine and run the cable sequentially from pulley #1 to pulley #11, as shown in the above drawing.
  • Page 22 STEP 16 Attach Left and Right Shrouds (#38L & #38R) by first slipping the top of each Shroud onto the horns of the upper shroud mount (#5), as shown above. Make sure seams are to the inside. Next, slide rods (#4) into the bottom of each shroud and attach to frame using: Four M6*12 Button Head Screws Note: Be sure to pull the shrouds down taut before tightening the four screws.

  • Page 23: Chain (

    STEP 17 Attach Lat Bar (#17) to Spring Clip (#73). Attach Chain (#26) to Spring Clip (#73) on the end of the Cable. Attach Revolving Curl Bar (#25) to Chain (#26) with Spring Clip (#73). Page 20 5/11...

  • Page 24: Final Adjustments

    FINAL ADJUSTMENTS AFTER ASSEMBLY Press Arm Stop Macro Cable Adjustment Nut #2 Nut #1 Weight Selector Handle Wooden Platform Weight Selector Rollers Front Rubber Bumper FINAL ADJUSTMENT: (if needed) Below the seat you will find the weight selector. Grab the weight selector handle and pull the spring loaded pin.

  • Page 25: Accessories

    ACCESSORIES • Exercise Wall Chart • Lat Bar • Revolving Curl Bar HOME GYM OPTIONS • D handles • Aluminum EZ Curl Bar • Ab Crunch Bar Training Tips CONSULT A PHYSICIAN BEFORE STARTING ANY EXERCISE PROGRAM 1. Always warm up before you start weight training. This helps get your muscles warm and prevents injury.

  • Page 26: General Maintenance Information

    GENERAL MAINTENANCE INFORMATION • Periodically inspect the cables for splitting, cracking or fraying. Also, watch for bulging or flat areas in the cable. • Immediately replace cables at the first signs of damage or wear. Never use equipment with damaged or worn cables. •...

  • Page 27: Maintenance Schedule

    MAINTENANCE SCHEDULE HOME ROUTINE ENTRY DATE MAINTENANCE Inspect: Links, Pull Pins, WEEKLY Spring Clips, Swivels, Weight Stack Pins WEEKLY Clean: Upholstery Inspect: Cables and WEEKLY their Fittings Inspect: Tautness of all WEEKLY Shrouds Inspect: Accessory Bars 3 MONTHS and Handles 3 MONTHS Inspect: All Decals Inspect: All Nuts and...

Table of Contents