Inspire CDVK2 Power Tower Assembly & Operation Manual

Inspire fitness cdvk2 power tower - assembly & operation manual

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ASSEMBLY & OPERATION MANUAL
CDVK2
Power Tower
RECORD SERIAL NUMBER HERE
www.inspirefitness.net
by Health In Motion LLC
Feb. 2011

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Summary of Contents for Inspire CDVK2 Power Tower

  • Page 1 ASSEMBLY & OPERATION MANUAL CDVK2 Power Tower RECORD SERIAL NUMBER HERE www.inspirefitness.net by Health In Motion LLC Feb. 2011...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Section Description………………………………………………….. Page Instructions………………………………………………………………….. Tools Required……………………………………………………………… Parts & Hardware List………………………………………………….. Hardware Sizing Chart…………………………………………………. Assembly Instructions………………………………………………….. 5-14 Exploded Diagram…………………………………………………………. Decal Reference …………………………………………………………… General Maintenance Information…….………………………… Maintenance Schedule…….………………………………………….. Limited Warranty.………………………….…………………………….
  • Page 3: Instructions

    Use only Inspire replacement parts on this machine. The use of any other brand of parts can also result in a loss of warranty. If you need help finding an authorized retailer, please contact us directly: Inspire Fitness 637 S. State College Blvd. Fullerton, CA 92831...
  • Page 4: Parts & Hardware List

    Part list for Power Tower (CDVK2) Part# Description Spec. Q'ty (pcs) Remark Main Base Main Upright Left Leg Right Leg Left Support Arm Right Support Arm Cross Brace Top Beam Lat Bar Assembly Right Handlebar Assembly Left Handlebar Assembly Connector Plate...
  • Page 5 Part list continued Power Tower (CDVK2) Shoulder Bolt φ12*93*M10 Black Zinc Plated Allen Head Screw M8*15 Black Zinc Plated M10*70 Allen Head Screw Black Zinc Plated M10*125 Allen Head Screw Black Zinc Plated Philips head self Drilling Screw ST4.2*10 Black Zinc Plated...
  • Page 6: Hardware Sizing Chart

    PAGE 4...
  • Page 7: Assembly Instructions

    STOP! PLEASE READ To assemble the Inspire Fitness CDVK, follow the hardware listing for the CDVK on the hardware board. For example, the hardware for STEP 1 is found on the hardware board in the section listed as: CDVK-Step 1...
  • Page 8 STEP 1 1 – Attach Right & Left Legs (#3R & 3L) to Main Upright (#2) & Main Base (#1) using: Three M10 x 4 1/8” bolts with six washers and three locknuts Attach Main Upright (#2) to Main Base (#1) using: One M10 x 4/5”bolt with one flat washer Note: Finger Tighten Only Page 6...
  • Page 9 STEP 2 Attach Left & Right Support Arms (#4L & 4R) to Main Upright (#2) using: Two M10 x 4” bolts with two flat washers and two locknuts Attach Both Support Arms (#4L & 4R) to both Legs (#3L & 3R) using: Two M10 x 3 1/8”...
  • Page 10 STEP 3 Attach Lat Bar Assembly (#7) to Top Beam Assembly (#6) Using: Two M10 x 4 7/8” bolts two flat washers and two locknuts Top Cover (#19) is already attached to Lat Bar Assembly (#7): NO HARDWARE REQUIRED Note: Wrench tighten Step 3 now. Page 8 02/11...
  • Page 11 STEP 4 Attach Top Beam (#6) to Main Upright (#2) Using: Two M10 x 2 3/4“bolts, two flat washers and two locknuts Note: Wrench tighten Step 4 now. Page 9...
  • Page 12 STEP 5 Install Support Cable (#17) by threading both anchor bolts (#47) into the Main Base (#1) and the Top Beam (#6). Tighten both anchor bolts until cable is tight. IMPORTANT: BE SURE TO THGHTEN BOTH JAM NUTS (#31) ONTO THE FRAME! Page 10 02/11...
  • Page 13 STEP 6 THIS STEP REQUIRES 2 PEOPLE. Attach Right & Left Handlebars (#8R & 8L) to Main Beam Assembly (#2) Using: One M12 x 3 5/8” bolt, one 12mm flat washer, one 10mm flat washer and one locknut. The larger 12mm washer goes on first. Slightly tighten the bolt and nut.
  • Page 14 STEP 7 Attach Arm Cushions (#10) to Right & Left Handlebars (#8R & 8L) Using: Four M10 x 4/5” bolts and four flat washers Note: Wrench tighten Step 7 now but do not over tighten. Page 12 02/11...
  • Page 15 STEP 8 Attach U Brackets (#13) to Backrest Cushion (#11) using: Four M10 x 4/5” bolts and four flat washers Note: Wrench tighten now but do not over tighten. Page 13 02/11...
  • Page 16 STEP 9 Attach the Backrest Cushion (#11) to the flange on the Main Upright (#2). Attach Left and Right Push Up Tubes (#16L & #16R) to Left and Right Legs (#3L & 3R) Page 14 02/11...
  • Page 17: Exploded Diagram

    Exploded Diagram PAGE 15...
  • Page 18: Decal Reference

    DECAL REFERENCE PAGE 16...
  • Page 19: General Maintenance Information

    GENERAL MAINTENANCE INFORMATION • Periodically inspect the cables for splitting, cracking or fraying. Also, watch for bulging or flat areas in the cable. • Immediately replace cables at the first signs of damage or wear. Never use equipment with damaged or worn cables. •...
  • Page 20: Maintenance Schedule

    MAINTENANCE SCHEDULE HOME ROUTINE ENTRY DATE MAINTENANCE Inspect: Links, Pull Pins, WEEKLY Snap Links, Swivels, Weight Stack Pins WEEKLY Clean: Upholstery Inspect: Cables and WEEKLY their Fittings Inspect: Tautness of all WEEKLY Shrouds Inspect: Accessory Bars 3 MONTHS and Handles 3 MONTHS Inspect: All Decals Inspect: All Nuts and...
  • Page 21: Limited Warranty

    LIMITED WARRANTY In-Home Lifetime Warranty. This Warranty applies only in the United States to Inspire strength products manufactured or distributed by Health In Motion LLC. The warranty period to the original purchaser is lifetime of the original purchaser. Health In Motion warrants that the Product you have purchased for non-commercial, personal, family or household use from Health In Motion LLC or from an authorized Health In Motion reseller is free from defects in materials or workmanship under normal use during the warranty period.

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