Installing The Starter Clutch; Installing The Generator - Yamaha FZ6RC Service Manual

2. Check:
Starter clutch idler gear "1"
G
Starter clutch drive gear "2"
G
Burrs/chips/roughness/wear → Replace the
defective part(s).
3. Check:
Starter clutch gear's contacting surfaces "a"
G
Damage/pitting/wear → Replace the starter
clutch gear.
4. Check:
Starter clutch operation
G
MMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMM
a. Install the starter clutch drive gear "1" onto
the starter clutch "2" and hold the starter
clutch.
b. When turning the starter clutch drive gear
clockwise "A", the starter clutch and the start-
er clutch drive gear should engage, other-
wise the starter clutch is faulty and must be
replaced.
c. When turning the starter clutch drive gear
counterclockwise "B", it should turn freely,
otherwise the starter clutch is faulty and must
be replaced.
GENERATOR AND STARTER CLUTCH
1
LLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLL
EAS24600

INSTALLING THE STARTER CLUTCH

1. Install:
Starter clutch
G
TIP
While holding the generator rotor "1" with the
G
sheave holder "2", tighten the starter clutch
bolt.
Do not allow the sheave holder to touch the
G
projection on the generator rotor.
EAS24500

INSTALLING THE GENERATOR

1. Install:
Generator rotor
G
Washer
G
Generator rotor bolt
G
TIP
Clean the tapered portion of the crankshaft
G
and the generator rotor hub.
Replace the washer with a new one.
G
5-31
Starter clutch bolt
32 Nm (3.2 m·kgf, 23 ft·lbf)
LOCTITE®
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
New